Manufacturing Engineer

CSI – a custom hardware/software engineering company headquartered in Richardson, TX, is seeking a talented Manufacturing Engineer. As the Manufacturing Engineer, you will be responsible for leading design for manufacturing reviews, manufacturing risk and readiness assessments, production readiness reviews, supplier and subcontractor oversight, managing the Manufacturing Redline Process and compliance with SAE AS6500 Manufacturing Management Program. The ideal candidate will be responsible for developing and refining manufacturing processes, ensuring efficient production, and driving continuous improvement initiatives.

Core Job Functions:

• Conducting Design for Manufacturing (DFM) reviews, ensuring product designs are optimized for manufacturability and cost efficiency during the design process.
• Conducting Manufacturing Risk and Readiness assessments
• Conducting Production Readiness Reviews (PRR)
• Developing or maturing Manufacturing Readiness Assessments (MRA) and AS6500 manufacturing plans.
• Develop and manage the Manufacturing Redline Process, including process development, submission, review, and approval workflows.
• Ensure compliance with CSI's AS9100 certified Quality Management System requirements
• Support First Article Inspection (FAI) and validation testing to confirm product conformance IAW AS9102.
• Maintain configuration management and traceability for all production processes and materials.
• Participate in subcontractor and supplier selection, ensuring they meet quality, risk, and cost expectations ensuring adherence to manufacturing plans, quality standards, and on-time delivery.
• Develop and maintain tooling and facility assessments, ensuring production equipment and layouts meet contract requirements.
• Assist the Director of Product Realization in manpower planning efforts, forecasting workforce needs and ensuring training programs meet certification requirements.
• Assess facility readiness for production, ensuring compliance with AS6500 Manufacturing Capability Reviews (MCRs).

Preferred Qualifications, Experience & Skills:

• Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or a related field.
• 10+ years of experience in a manufacturing engineering role with expertise in process optimization, risk management, and supplier integration.
• Expertise in Design for Manufacturing (DFM), PFMEA, and process control plans.
• Experience in MRL Assessments, PRRs, and manufacturing readiness evaluations.
• Experience in Manufacturing Redline Process development, submission, review, and approvals.
• Experience with Physical Configuration Audits (PCAs) and Functional Configuration Audits (FCAs)
• Strong knowledge of AS9100 Quality Management System requirements.
• Strong knowledge of SAE AS6500 Manufacturing Management Program and its applications.
• Proficiency in manufacturing modeling & simulation tools and statistical quality control methods.
• Strong understanding of process control plans, key characteristics (KCs), and critical characteristics (CCs).
• Experience in the development and management of strategic material sourcing plans, including long-lead item identification, counterfeit parts prevention, and second-sourcing strategies.
• Excellent problem-solving, analytical, and decision-making skills.
• Strong communication and collaboration skills to work with cross-functional teams and suppliers.
• The selected candidate will be subject to government security investigations and must meet eligibility requirements for access to classified information. TS.SCI clearance.
• 10+ years in a similar position with a large DoD contractor
• Familiarity with USN policy, procedures, and instructions

Ability to:

• Manage multiple concurrent priorities and meet critical deadlines
• Work independently as well as part of a team; self-motivated
• Be adaptive and proactive;
• Show initiative by seeking ways to improve processes and data analysis
• Deliver well-defined written products and professional presentation skills for briefings/meetings, including demonstrated ability to present information to Finance lead analyst and manager
• Perform other duties as required

MUST BE A U.S. CITIZEN - This position is located at a facility that requires special access. The selected candidate must be able to obtain a secret clearance.

If you are passionate about partnering in the development and deployment of engineering solutions and eager to contribute to innovative aerospace projects, we encourage you to apply for the position of Manufacturing Engineer. Join our dynamic team and be part of our mission to deliver exceptional solutions in the aerospace industry

About Us

Crescent Systems, Inc. (CSI) is a leading aerospace technology firm that designs, develops, implements, tests, deploys, and sustains reliable and rugged electrical, software, and hardware systems solutions for complex problems in the aerospace industry. Our integrated solutions teams focus on delivering high-performance products and services to meet our clients' needs. Our core values of ethics, quality, and community guide every conversation, decision, and interaction.

Why Work for CSI?

At CSI, we have cultivated a company culture that revolves around community and collaboration. We believe in fostering a supportive and inclusive work environment where employees are encouraged to thrive both personally and professionally. As an organization, we value excellence in every aspect of our business, from our products and services to our relationships with customers. Meeting company goals and fulfilling commitments is not just a priority but a source of pride, ensuring exceptional customer satisfaction.

If you're seeking to be part of a company that upholds strong values of ethics, quality, and community, then join us at CSI. We are always looking for dedicated individuals who share our vision and are ready to contribute their skills and expertise to our dynamic team.

Apply now to explore exciting career opportunities at CSI

Job Type: Full-time

Pay: From $100,000.00 per year

Benefits:

• 401(k)
• 401(k) matching
• Dental insurance
• Employee assistance program
• Flexible schedule
• Flexible spending account
• Health insurance
• Health savings account
• Life insurance
• Paid time off
• Parental leave
• Professional development assistance
• Referral program
• Relocation assistance
• Retirement plan
• Tuition reimbursement
• Vision insurance

Application Question(s):

• A requirement of this job is that you obtain and maintain a security clearance, and you must be a U.S. citizen. Are you a U.S. citizen?

Education:

• Bachelor's (Preferred)

Experience:

• Manufacturing engineering: 10 years (Preferred)
• process optimization: 10 years (Preferred)
• Risk management: 10 years (Preferred)
• supplier integration: 10 years (Preferred)

Work Location: In person