Senior Packaging Engineer

6 days ago


Marlborough, Massachusetts, United States TalentAlly Full time

OverviewMake a global impact-join Repligen.We're united by a mission to inspire advances in bioprocessing as a preferred partner in the production of biologic drugs that improve human health worldwide. No matter your role or background, at Repligen, you will play a key part in shaping some of the most innovative and life-changing therapies in the world. We foster a culture of purpose, collaboration, and shared success-where every voice matters and every contribution drives progress. Join usRepligen Corporation is seeking a technically skilled, innovation-driven and sustainability-focused Senior Packaging Engineer to join our global team.Bring your honed expertise in protective and cushioning solutions, advanced packaging materials, testing, labeling, and project management to this high-impact, high-visibility role. If you are a self-motivated strategic thinker who thrives in a fast-paced, collaborative environment and is passionate about advancing sustainability, customer experience, and operational excellence-look no furtherAs a Senior Packaging Engineer at Repligen, you will lead the design, development, and qualification of packaging and help drive labeling solutions across a diverse product portfolio. You'll work cross-functionally to drive packaging innovation, optimize performance, ensure compliance with global standards, and contribute to Repligen Corporation's mission to empower bioprocessing breakthroughs.ResponsibilitiesLead packaging projects from concept to commercialization, ensuring alignment with performance, regulatory, sustainability, and cost objectives.* Collaborate cross-functionally with R&D, manufacturing, supply chain, quality, and regulatory teams to enable on-time product launches and packaging improvements.* Design, qualify, and document packaging systems using materials such as corrugated fiberboard, paperboard, foam cushioning, thermoforms, flexible films, and molded components.* Advance corporate labeling strategy through end-to-end process management, including project coverage, template creation and revision, testing, specification documents, change controls and system updates.* Plan and perform testing and validation protocols to ASTM, ISTA, ISO, and 49CFR standards, both internally and with certified external laboratories.* Troubleshoot and optimize packaging and labeling designs and processes using root cause analysis and data-driven methodologies.* Evaluate new packaging and labeling materials and technologies to enhance sustainability, compliance, and performance.Document specifications, test protocols, risk assessments, change-control records, and best practice sharing case studies.* Collaborate across high-performance teams and contribute to a culture of continuous improvement and innovation.QualificationsBachelor's degree in Packaging Engineering, Mechanical Engineering, Industrial Design, or related technical field.* 5-8+ years of experience in packaging engineering, preferably in life sciences, biotechnology, or other regulated industries (which can include internship experience).* Expertise in protective packaging, cushioning solutions, and sterilization-compatible materials.* Experience with developing GMP labeling or regulatory compliance (e.g., REACH, GHS) labeling a plus.* Proficiency in 3D CAD software (SolidWorks, ArtiosCAD, or equivalent).* Strong knowledge of ASTM, ISTA, ISO standards, and 49CFR compliance.* Proven ability to manage concurrent projects of varying complexity and lead cross-functional teams.* Excellent multi-modal communication skills and a collaborative mindset.* Passion for sustainability, innovation, and delivering exceptional customer experiences.* Ability to travel to other Repligen locations as required (



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