Senior Project Engineer

Why Work at Rehlko

We have met today's energy needs while planning for tomorrow's for over 100 years. Beginning with the first modern generator, the Rehlko Automatic Power & Light, launched in 1920, Rehlko has been an innovative leader in energy resilience.

Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, clean energy solutions, and much more that serve a broad spectrum of OEM, residential, industrial, and commercial customers.

Our priorities are global: the stability from steady energy sources and reliable back-ups. The power to be able to harness energy, and the freedom of not being dependent on an aging centralized grid. The confidence that clean energy solutions offer when it comes to a sustainable world, and the commitment to keep innovating towards greater impact.

At Rehlko, our team members are the essential energy that powers our organization's success. We are committed to fostering a safe and sustainable work environment where safety is everyone's responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future

Why You Will Love this Job:

Position: Senior Project Engineer - Industrial Solutions

Location: Sheboygan, WI
Division: Power Systems, Americas - Industrial Solutions Engineering
Reports to: Manager - Industrial Solutions

Who You Are

A seasoned mechanical engineer with 5+ years of experience in industrial product development (or 3+ years with a master's degree), you thrive in fast-paced, cross-functional environments. You lead design initiatives with precision, blending technical depth) with strong project management, clear communication, and an entrepreneurial mindset. You've tackled complex challenges before, especially in power generation, engines, or heavy machinery and you're driven to continue innovating.

What You'll Do

• Lead full cycle CAD & mechanical design: Own custom generator sets, enclosures, and accessories from concept through release, creating parametric models, assemblies, and detailed documentation.
• Drive cross-functional engineering: Collaborate with electrical, controls, procurement, manufacturing, sales, and global teams to ensure seamless product integration.
• Mentor and manage: Guide CAD analysts and junior engineers, delegate tasks strategically, and uphold engineering best-practices across global teams.
• Manage projects proactively: Define scope, schedule, and budgets; identify risks and trade-offs; and deliver quality designs on time and within cost constraints.
• Optimize design for manufacturability: Select materials and components to achieve premium quality, performance, and cost efficiency.
• Adopt and incorporate new technologies: Research advancements, integrate simulation inputs, and champion continuous improvement initiatives.
• Interface with suppliers & customers: Collaborate with vendors for components and occasionally engage with end-users to align deliverables with expectations.

What You Bring

• Education & Experience
  • BS in Mechanical Engineering and 5+ years experience, or
  • MS in Mechanical Engineering and 3+ years experience
  • Experience with internal combustion engines, power generation, or heavy industrial machinery is a strong advantage.
• Technical Skills
  • CAD/3D modeling, CREO preferred (SolidWorks, AutoCAD, NX or equivalent)
  • Solid foundation in manufacturing processes: machining, welding, sheet metal fabrication
  • Fundamental expertise in thermodynamics, stress & dynamic analysis, and electricity basics
  • Material selection, GD&T, FEA/CFD familiar
• Leadership & Communication
  • Proven ability to influence cross-functional teams and managing projects
  • Strong verbal and written communicator; capable of presenting to internal teams and external clients
  • Organized, self-motivated, and capable of balancing multiple priorities
  • Exposure to global engineering teams and remote collaboration

What You'll Gain

• Career Growth: Opportunities to lead early, manage larger engineering and project initiatives, and chart your development in mechanical engineering and leadership.
• Impact: Directly influence the design of innovative, custom power generation systems.
• Collaborative Culture: Work alongside experts in engineering, simulation, purchasing, production, and sales.

Culture

• Mission-driven purpose: Rehlko is committed to "creating an energy resilient world for a better future," with a century-long legacy innovating in energy systems.
• Core values:
  • Curiosity - Encouraged to learn, explore, share ideas.
  • Trust - Empowerment to own decisions and collaborate.
  • Pace - Operate with smart speed and focus on what matters.
  • Excellence - Strive for consistent, high-quality outcomes.
• Inclusive & respectful environment: Emphasis on mutual trust, open communication, diversity, and maintaining a harassment-free workplace.
• Professional growth opportunities: Through mentorship programs, continual feedback, workshops, and learning aligned to personal and organizational goals.

Why This Role Matters:
You'll be an integral part of a forward-thinking team, building reliable power systems that support critical infrastructures and ensure energy resilience around the world. Rehlko's strong foundational culture and commitment to individual development offer a platform for you to grow professionally and personally.

About Us

Rehlko proudly offers a rich history steeped in creativity and commitment to our associates and communities, along with competitive benefits and compensation. Our Purpose-Creating an energy resilient world for a better future-and Values: Curiosity, Trust, Pace, and Excellence, are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at http://www.rehlko.com/who-we-are.

In addition to the investment in your development, Rehlko offers a benefits package including a competitive salary, health, vision, dental, 401(k) with Rehlko matching, and more?

Rehlko is an equal opportunity employer that prohibits discrimination and will make decisions regarding employment opportunities, including, but not limited to, hiring, job assignment, compensation, promotion, benefits, training, discipline, and termination, without regard to race, creed, color, ethnicity, religion, sex, pregnancy, childbirth, or related medical conditions, genetic information, age, national origin, citizenship, ancestry, caste, mental or physical disability, marital or familial status, sexual orientation, gender identity or expression, genetic information, political belief or affiliation, union membership status, military status, veteran status, or any other characteristic protected by national, state, local, or other applicable laws.

Americans with Disabilities Act (ADA)

It is the policy of Rehlko to comply with all applicable provisions of the Americans with Disabilities Act (ADA) and corresponding national, state, local, or other applicable laws. Rehlko will not discriminate against any qualified associate or applicant with respect to any terms, privileges, or conditions of employment because of a person's physical or mental disability. Rehlko will provide a reasonable accommodation to associates or applicants with disabilities, in accordance with applicable laws. If you have a disability and require an accommodation in the application process or during the course of employment, please contact EnergyJobs@rehlko.com. Rehlko is an equal opportunity/affirmative action employer.

Our Values

Curiosity - Seek, learn, share

Trust - Go farther together

Pace - Focus to go faster

Excellence - Find the win every day

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