Process Engineer

1 week ago

Durham, CT, United States Staff Works Full time

The Process Engineer will be responsible for developing, maintaining, and improving stamping processes or powder coating processes while fostering a collaborative team environment.
• Works by our core values:
o Be eager to learn.
o Deliver above and beyond.
o Be a team player.
o Focus on solutions.
o Embrace change.
• Gets it, wants it and has the capacity to do it.

ESSENTIAL FUNCTIONS:
Leadership & Team Management:
• Manage multiple process optimization projects simultaneously, ensuring timely completion and alignment with business goals.
• Act as a liaison between engineering, production, quality, and maintenance teams to drive collaboration and problem-solving.
• Champion continuous improvement and Lean manufacturing principles to enhance efficiency, reduce waste, and improve product quality.
• Monitor and report on key performance indicators (KPIs), using data to drive decision-making and process adjustments.
• Facilitate root cause analysis (RCA) and implement corrective/preventive actions (CAPA) to resolve production issues.
• Lead training sessions on new processes and equipment, ensuring smooth implementation and knowledge transfer.

Process Development & Optimization:
• Develop and implement metal stamping processes or powder coating processes for new and existing products.
• Optimize processes to enhance production efficiency, product quality, and reduce scrap rates.
• Conduct root cause analysis to troubleshoot issues related to stamping machinery and processes.

Tooling & Equipment:
• Collaborate with toolmakers and design engineers to develop and refine stamping dies and tools.
• Oversee the proper setup and maintenance of equipment.
• Recommend and implement tooling and machinery upgrades to improve performance.

Quality Assurance:
• Ensures products meet industry standards and customer expectations.
• Establish and maintain process control plans and perform regular audits for compliance.

Continuous Improvement:
• Drive initiatives aimed at reducing cycle times, waste, and production costs.
• Apply lean manufacturing principles to streamline workflows and eliminate bottlenecks.

Safety & Compliance:
• Ensure processes and equipment meet safety regulations and standards.
• Conduct safety training for operators and production staff.

Documentation & Reporting:
• Develop and maintain comprehensive documentation, including SOPs, work instructions, and process flow diagrams.
• Prepare and present reports on production metrics, process improvements, and downtime analysis.

JOB QUALIFICATIONS:
• Bachelor's degree in Engineering, or equivalent work experience
• 3-5 years of experience in metal stamping or a related manufacturing process. Experience in Powder coating is desirable.
• Proficient in metal stamping technologies, tooling design, and material properties.
• Skilled in CAD software (e.g., AutoCAD, SolidWorks) and simulation tools.
• Experience with lean manufacturing, Six Sigma, or continuous improvement methodologies.
• Strong analytical, problem-solving, and interpersonal communication skills.
• Knowledge of safety regulations and industry standards.
• Familiarity with ERP systems.

Physical Demands
• Comfortable working in a manufacturing environment with loud noises, heavy machinery, and varying temperatures.
• Ability to stand for extended periods and lift heavy objects as needed.
• Lifting, carrying, and handling parts and tools up to 40 pounds without assistance

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