Melt Supervisor

4 days ago

Columbia, PA, United States ASC Engineered Solutions Full time
Melt Supervisor

Department: Manufacturing - Melt

Employment Type: Full Time

Location: Columbia, PA - Plant

Reporting To: Darrin Steadman

Description

The Melt Supervisor will play a crucial role in ensuring the smooth and efficient operation of our manufacturing processes. We are looking for someone with exceptional management skills, a strong focus on safety, and a passion for driving operational excellence through continuous improvement methodologies like Kaizen.

Key Responsibilities
  • Prepare and monitor daily and weekly shift work plans and staffing in conjunction with Production Control; monitor and assure proper staffing of trained personnel in all key operational areas of Melt department; immediately appraise the Manager of any significant quality or productivity problems to assure immediate corrective action.
  • In coordination with Production Control, Quality Control and Materials personnel, achieve perform-to-schedule goals. Work with Maintenance and Human Resources personnel, within specific directions by the Melt Manager, to achieve maximum production and staffing "up-time" consistent with trained manpower and equipment availability.
  • Participate in quality and safety reviews and audits to maintain and improve the ISO-9001:2015 implementation of work procedures and policies.
  • Advise Manager of challenges, problems, improvements, ideas and opportunities that are fostered by salaried and hourly workers.
  • Must perform furnace re-lines, deal with refractory issues, melt temperatures and assure furnace life
  • Responsibilities include preparing chemistry samples and operating the spectrometer and Carbon/Sulfur analyzer; Preparing tensile specimens and operating Universal testing machine; Preparing microstructures and analysis; Operating sand testing equipment including Methylene Blue titration test; Directing Ductile Iron treatment process and testing. Assuring iron integrity and verifying results using microscopic and chemical analysis.
  • Specifically responsible for the work safety and product quality environment of Melt Department
Skills, Knowledge & Expertise
  • High School Diploma required. BS in Metallurgy, Industrial Engineering or Mechanical Engineering or similar technical discipline preferred. Professional certifications would be beneficial.
  • Basic understanding of the principals of electric induction furnaces would be beneficial.
  • Minimum of 2+ years of actual Melt operations experience in a high-volume foundry.
  • Work in an ISO-9001:2015 environment would be a plus.
  • Experience with a union preferred.
  • Must have strong work ethic, outgoing and assertive personality and must have excellent team-building skills with subordinates as well as with peers.
  • Professional PC literacy skills in MS Word and Excel are required.
  • Personal hands-on experience with specific foundry operations.

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