Power Unit Electronics Specialist

2 weeks ago

Concord, NC, United States GM Performance Power Units Full time
Job Title: Power Unit Electronics Specialist

Location: Concord, NC
Company: GM Performance Power Units (GM PPU)

Drive the Future of Formula 1 with GM PPU

GM Performance Power Units (GM PPU) is seeking a highly skilled and motivated Power Unit Electronics Specialist to join our elite engineering team in Concord, NC. This critical role focuses on the design, development, and optimization of high-performance electronic systems within Formula 1 Power Units (PU), including power electronics, wiring harnesses, and high-voltage cable systems.

Key Responsibilities:
  • Develop, test, and optimize electronic components and control systems for F1 Power Unit applications, focusing on power electronics, energy recovery subsystems, and electrical interconnects.
  • Design, document, and validate wiring harnesses and high-voltage (HV) cable assemblies, including schematic development and routing, ensuring compliance with stringent motorsport and FIA technical regulations.
  • Use advanced 3D modeling tools to design wiring harness layouts that fit precisely within the PU packaging constraints while minimizing weight and maximizing reliability.
  • Collaborate closely with electrical, software, mechanical, and systems engineers to integrate electronic modules and wiring systems seamlessly into the power unit architecture.
  • Conduct bench testing, diagnostics, and troubleshooting of power unit electronic assemblies and wiring harnesses under race-representative conditions.
  • Implement firmware and software tools to support real-time control and monitoring of power electronics and hybrid systems.
  • Ensure the safety and regulatory compliance of HV cable systems, including insulation ratings, shielding, and connector standards.
  • Work closely with suppliers, manufacturing, and assembly teams to deliver high-quality electronic components, wiring harnesses, and cable assemblies on schedule.
  • Perform root-cause analysis of electrical or wiring failures and implement corrective actions to enhance system reliability and performance.
  • Support system validation, including on-car testing and data analysis to constantly improve electronic system behavior and robustness.
Qualifications:
  • Bachelor's degree in Electrical Engineering, Electronics Engineering, or a related technical discipline with a minimum of 2 years of experience. Advanced degree preferred.
  • Minimum 5 years of experience in high-performance power electronics design, wiring harness and HV cable design, testing, or technical support, ideally within motorsport or aerospace sectors.
  • Strong knowledge of power electronics devices such as inverters, converters, and energy storage interfaces.
  • Proven experience designing wiring harnesses and high-voltage cable systems, including detailed schematic development and 3D routing.
  • Proficiency with CAD tools for wiring design and 3D modeling (e.g., E3.series, Autodesk Inventor, Cableteque, or equivalent).
  • Hands-on experience with crimping, connector assembly, and wiring termination techniques suitable for high-vibration motorsport environments.
  • Familiarity with electrical safety standards, insulation materials, and shielding best practices for high-voltage automotive systems.
  • Experience developing or supporting firmware/software for control of electric/hybrid powertrain components preferred.
  • Excellent problem-solving skills with hands-on troubleshooting capabilities under demanding, fast-paced conditions.
  • Strong communication and teamwork abilities to collaborate effectively in a multidisciplinary team environment.
Desired Qualifications:
  • Experience with embedded software development and real-time control system implementation.
  • Familiarity with battery management systems (BMS) and energy recovery system (ERS) electronics hardware.
  • Advanced knowledge of signal processing and sensor integration in power electronics systems.
  • Prior exposure to additive manufacturing and miniaturization techniques for electronics packaging.
Personal Attributes:
  • Passionate about innovation in power electronics and electrical systems for motorsport and high-performance applications.
  • Self-driven with a proactive approach to continuous improvement and learning.
  • Able to work effectively under pressure in a demanding, deadline-focused environment.
  • Detail-oriented with a commitment to high-quality workmanship and reliability.
  • Collaborative mindset with the ability to engage and contribute across diverse engineering teams.

Drive the Future of Motorsport with GM PPU
At GM Performance Power Units, we're more than an engineering team - we're shaping the future of Formula 1 technology. Join a culture where collaboration sparks creativity and innovation empowers breakthrough performance. Every contribution drives our competitive edge on the track.

If ready to revolutionize power unit electronics with a cutting-edge, high-energy team, apply today to become part of an extraordinary journey.

GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https://www.eeoc.gov/employers/upload/poster_screen_reader_optimized.pdf.

Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.

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