Director of Engineering

Director of Engineering - Heavy Gauge Thermoforming & CNC Operations

Leading Manufacturing Company (Confidential)

Gurnee, IL (On-Site)

About the Company

We are a growing leader in the manufacturing sector, committed to innovation and operational excellence. We are significantly expanding our engineering capabilities and are seeking a visionary Director of Engineering to establish and lead this critical function. This is a newly created, high-impact role that will significantly influence our future success.

The Opportunity

We are looking for a hands-on and experienced engineering leader to oversee product engineering, quality control, and maintenance departments. Reporting to the Chief Operating Officer, you will be instrumental in building a high-performing engineering department, ensuring the development of high-quality products, and optimizing our manufacturing infrastructure.

A strong background in both heavy gauge thermoforming and CNC operations is a must-have for this 100% on-site position.

What You Will Do

• Leadership & Strategy: Lead, manage, mentor, and train the engineering, quality, and maintenance teams (4-6 direct reports). Consult with executive leadership to establish long-range operating and manufacturing goals.
• Product Development: Drive new product development from concept and testing through to full production. Collaborate with cross-functional departments to assess market potential.
• Manufacturing Excellence: Develop and implement advanced manufacturing processes and procedures to optimize production efficiency, quality, and safety.
• Continuous Improvement: Champion continuous improvement initiatives, lean manufacturing principles, and 5S procedures to enhance productivity and reduce waste.
• Technical Oversight: Provide technical expertise, support programming on the floor utilizing CNC software, and use design software to implement necessary product changes and approvals.
• Operational Management: Oversee project timeliness, manage the implementation of new equipment and automation systems, and collaborate with vendors to source new technologies and materials.
• Quality & Compliance: Monitor production data, analyze defects, recommend modifications to products/quality standards, and ensure strict compliance with all quality and safety regulations.

What You Will Bring

Required Skills & Experience

• Must-Have Technical Expertise: Strong, proven background in heavy gauge thermoforming and CNC operations.
• Education: Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or a related field, or equivalent experience.
• Management: Minimum of 5 years of proven experience in a manufacturing engineering managerial role.
• Leadership: Strong ability to inspire and motivate teams, with excellent communication and interpersonal skills.
• Technical Proficiency: Expertise in lean manufacturing principles, continuous improvement methodologies, and proficiency in CAD/CAM software.
• Project Management: Demonstrated ability to manage multiple projects simultaneously, meeting deadlines and budget requirements.
• Analytical Skills: Strong ability to analyze complex data and metrics to drive process improvements.
• Industry Knowledge: Familiarity with quality management systems (QMS), regulatory requirements, and manufacturing operations in thermoforming environments.

Compensation & Logistics

• Salary: $180,000, Depending on Experience (DOE)
• Location: Gurnee, IL (100% On-Site)
• Relocation: No, but we will consider strong candidates with existing ties to the Gurnee/Chicagoland area.
• Interview Process: 2 Rounds (The process will involve the Chief Operating Officer and the Director of Operations.)