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Sr. Process Control Engineer

2 weeks ago

Greenville, NC, United States ExcelliSearch, Inc. Full time

Seeking a Sr Controls Engineer to lead automation strategy, OT cybersecurity, and process control improvements at a world-class production facility. This role translates operational needs into cutting-edge control system solutions that improve plant reliability, efficiency, and data-driven performance.

Responsibilities

- Design and implement automation systems including DCS, SCADA, MES, and data historians
- Maintain process control systems to ensure product quality and operational stability
- Identify and execute system upgrades to meet regulatory and production demands
- Embed OT cybersecurity controls and practices into daily operations and system design
- Solve high-level issues across automation platforms and control architecture
- Support data analytics and integrate tools that enhance visibility into process performance
- Standardize systems, procedures, and controls to maximize reliability and consistency
- Lead process control input for capital projects, site expansions, and technology transitions
- Mentor junior engineers and collaborate across disciplines (process, quality, performance, instrumentation)
- Participate in the automation on-call support rotation
- Ensure all work is compliant with safety and operational procedures

Qualifications

- BS Controls or Electrical Engineering degree with 7+ years in automation and process control engineering in manufacturing plants.
- Expertise in DCS, SCADA, and process automation systems; Siemens TIA portal and PCS7 experience required
- Knowledge of OT cybersecurity threats, risks, and prevention
- Strong troubleshooting and problem-solving abilities
- Familiarity with ICS infrastructure, Microsoft OS, and networked systems

- Able to work in the US without sponsorship