Staff Engineer, Closures Structures
1 day ago
Job Title
Location Staff Engineer, Closures Structures
Newark, C Responsibilities
- Responsible for the design and development of automotive Closures Structural parts and assemblies such as Hoods, Fenders, Front and Rear Side Doors, Decklids and Tail Gates with a preference on aluminum or composite designs with knowledge of hinges and kinematic requirements from a blank page into production
- Design with excellence at system and component level with great attention to every detail creating optimized for performance, size, weight, durability and cost
- Work closely with both internal teams and external suppliers using creativity and teamwork to integrate multiple systems in the most efficient way possible
- Work closely with other stake owners and attribute owners across the company such as Vehicle Safety, Vehicle Dynamics, NVH, Durability, Manufacturing, Design Studio, etc. to create world class designs
- Collaboration with cross functional teams such as CAE by interpreting and using analysis results to guide and evolve the design
- Collaboration with manufacturing to ensure efficient process sequence and build quality
- Cross functionally work with Manufacturing, Design and Product Development as well as with Purchasing, Supplier Quality, Stamping and Suppliers on items such as tool buy-offs and secondary component changes
- Ability to create testing plan and conduct / coordinate physical tests to prove out design concepts and ensure performance targets are being achieved
- Perform detailed analysis of section properties, materials and manufacturing processes through benchmarking activities to understand competitiveness of designs
- Coordinate virtual engineering and physical validation testing activities for your designs
- Coordinate and communicate with interfacing suppliers
- Effectively provide direction to others and negotiate a balanced solution
- Coordinate virtual engineering and physical validation testing activities for your designs
- Determine required tolerances using GD&T
- 5+ years of expertise in automotive Closures systems and sub-systems at OEM or supplier desired
- Experience working with Class A surface data
- Hands-on practical experience in prototype assembly and production assembly with the willingness to assemble your own parts
- Experience in technology, system and supplier selection
- Experience in full life cycle development from concept to prototype to full production
- Knowledge of manufacturing processes applicable Closures Structures such as castings, hot and cold stampings, extrusions, joining, etc., their advantages, and limitations.
- A strong understanding of various analysis tools such as ANSYS, OptiStruct, MatLab, ADAMS, etc.
- Proof of excellence in your past position, while demonstrating profound creativity in resolving mechanical design problems
- Proven 3D CAD skills, proficient with CATIA V5/V6 or similar software (desired to do it)
- Solid track record of successful system level integration
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