Senior Controls Engineer

4 days ago


Buffalo Grove, United States Sterling Engineering Inc. Full time
Job DescriptionJob DescriptionOverview:
Join a cutting-edge medical device manufacturing facility as a Controls Engineer, where you'll play a crucial role in designing and optimizing advanced automation systems. This exciting opportunity offers the chance to lead a controls team, contribute to facility start-up, and shape the future of high-volume medical device production. Your expertise will drive safety, quality, and productivity improvements in a dynamic, fast-paced environment.

Job Responsibilities:
  • Lead troubleshooting efforts for automated medical device assembly equipment
  • Design and implement PLC software, firmware, and hardware improvements
  • Collaborate with OEM engineers to resolve equipment issues
  • Optimize HMI, SCADA, MES, and vision inspection systems
  • Develop and execute preventive maintenance procedures
  • Train technical teams in advanced troubleshooting methods
  • Provide expert on-call support for system outages
  • Manage control systems and user access security
  • Participate in equipment commissioning and validation
  • Optimize PID tuning, RFID components, and serial communications
  • Work with Automation and Validation Engineers on software/firmware updates

Requirements:
  • Bachelor's degree in Electrical Engineering or related field
  • 7+ years of experience in high-volume industrial or manufacturing settings
  • Proficiency in Allen Bradley ControlLogix PLCs and HMI/GUI systems
  • Expertise in RSLogix5000, Logix Designer, Studio 5000, FactoryTalk SE, Ignition, and Cognex vision systems
  • Strong communication and presentation skills
  • Experience with factory LAN/WAN Ethernet networks and field bus systems

Salary: $110,000-$130,000

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