Controls Engineer
3 weeks ago
Controls Engineer
Reports to: Systems Manager
Job Summary:
The Controls Engineer is responsible for electrical hardware design and software engineering for automation projects. This role requires collaboration with the Program Manager to transform automation concepts into finalized designs, leading debugging and system commissioning. Responsibilities also include creating system manuals, technical documentation, and delivering customer training.
Key Responsibilities:
- Perform system risk assessments and safety evaluations.
- Select and size hardware components.
- Develop and generate electrical schematics.
- Create bills of materials (BOM) and panel layout designs, including heat calculation analysis.
- Conduct pneumatic system sizing and plumbing design.
- Design system hardware architecture and automation network layouts.
- Write Programmable Logic Controller (PLC) logic and function blocks.
- Develop Human Machine Interfaces (HMI) for system operation.
- Commission robot systems (e.g., program paths, touch-up points) and integrate auxiliary equipment like laser markers, parts washers, and comparators.
- Interface with machine tools for machine tending applications.
- Ensure all systems meet OSHA and safety standards.
- Travel onsite (approx. 25%) for system startup and commissioning.
Qualifications & Skills:
- Bachelor's Degree in Electrical Engineering or equivalent work experience.
- 5+ years of experience in electrical hardware design.
- Proficiency in EPLAN P8 or AutoCAD Electrical for electrical design.
- Programming experience in:
- Siemens TIA Portal
- Rockwell Allen Bradley
- Mitsubishi.
- Robot programming experience with:
- FANUC
- ABB
- Kuka.
- Expertise in safety setup: FANUC DCS, ABB SafeMove, Kuka Safe.
- Experience with robot simulation tools: FANUC RoboGuide, ABB RobotStudio, Kuka Sim.
- Strong ability to read, write, and communicate in English.
- Willingness to travel approximately 25% for projects and client support.
Key Technologies & Skills:
- Electrical Design: EPLAN P8, AutoCAD Electrical.
- PLC Programming: Siemens TIA Portal, Allen Bradley, Mitsubishi.
- Robot Programming: FANUC, ABB, Kuka.
- Simulation Tools: FANUC RoboGuide, ABB RobotStudio, Kuka Sim.
- Safety Compliance: OSHA Standards, FANUC DCS, ABB SafeMove, Kuka Safe.
- System Commissioning and Automation Integration.
Controls Engineer, electrical hardware design, automation projects, PLC programming, EPLAN P8, AutoCAD Electrical, Siemens TIA Portal, Allen Bradley, FANUC, ABB, Kuka, robot programming, robot simulation, system commissioning, OSHA safety standards, HMI development, pneumatic systems, hardware architecture
Company DescriptionFlex is a leading engineering firm dedicated to delivering cutting-edge solutions.Company DescriptionFlex is a leading engineering firm dedicated to delivering cutting-edge solutions.-
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