Manufacturing Engineer
1 month ago
This role will be involved from quote, to design for manufacture, to tool selection, programming, and production support. Additionally, this position will optimize our manufacturing methods, develop efficient workflows, and ensure the highest level of product quality and consistency.
You will collaborate with cross-functional teams, including production, design, and quality control, to enhance existing processes and develop new solutions for the production of precision metal components.
Duties and Responsibilities:
*This position drives the business from quoting, to design for manufacturing to process validation and through ongoing production support.
* Review customer prints, specifications and volumes and then create the process routing, run time estimates, external processing estimates and tooling cost assumptions. Provide feedback to sales on the design for manufacturing, tolerancing and cost reduction opportunities.
* Develop and oversee the design and implementation of specialized tooling, fixtures, and jigs to enhance production capabilities and ensure consistent quality.
* Create programs to run the lasers, punch presses, forming machines etc. to efficiently manufacture the parts and meet the customer quality expectations.
*Provide technical support to the production team, troubleshoot issues, and implement solutions to minimize downtime and maintain optimal productivity.
*Analyze existing manufacturing processes, identify areas for improvement, and implement optimized procedures to increase efficiency, reduce waste, and lower production costs.
*Create and maintain comprehensive documentation, including work instructions, process flows, and standard operating procedures (SOPs) to ensure consistency in manufacturing processes. Utilize the ERP for all aspects of the position including document control.
*Work closely with the quality control team to establish quality standards, conduct process audits, and implement corrective actions to maintain adherence to quality requirements.
*Collaborate with the procurement team and suppliers to identify suitable materials and processes for specific projects, considering cost, availability, and performance requirements.
* Ensure all manufacturing processes comply with health and safety regulations and implement safety initiatives to create a safe working environment.
Skills and Specifications:
- Bachelor's degree in Mechanical Engineering, Manufacturing/Industrial Engineering, or related field
- 5+ years experience in metal fabrication or related environment
- Proficiency in CAD/CAM software for design and programming of CNC machines with experience in SolidWorks and Striker preferred
- Knowledge of Lean manufacturing principles and process improvement
- Strong problem-solving skills and the ability to analyze complex manufacturing processes
- Familiarity with quality management systems and manufacturing standards
- Excellent communication and interpersonal skills
- Project management abilities to drive initiatives from concept to implementation
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