Senior Quality Engineer

4 weeks ago

Pittsburgh, Pennsylvania, United States Form Energy, Inc. Full time

Form Energy is a pioneering company in the field of clean energy technology and manufacturing. We are seeking a highly skilled Quality Engineer to join our team in Eighty Four, PA.

The successful candidate will be responsible for developing and implementing quality processes and methodologies to ensure that our products meet customer and company requirements.

This is a hands-on, individual contributor role that requires strong technical skills, analytical thinking, and excellent communication skills.

The Quality Engineer will work closely with Design/Manufacturing Engineering and Suppliers to establish systems and processes to ensure high-performing and quality products.

The ideal candidate will have a strong background in quality systems, experience with QS-9000, ISO/TS 16949, APQP, PPAP, SPC, DFMEA, PFMEA, and a basic understanding of reliability fundamentals.

Form Energy offers a competitive salary, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

We strive to form a team as diverse as the communities we will serve with our technology, and are committed to maintaining an inclusive environment for all employees.

We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

Responsibilities:

  • Develop and implement quality processes and methodologies
  • Work closely with Design/Manufacturing Engineering and Suppliers
  • Establish systems and processes to ensure high-performing and quality products
  • Drive continual product and process improvements
  • Lead/assist in the identification and resolution of manufacturing quality issues
  • Monitor quality, determine root cause(s), and implement effective short-term permanent countermeasure(s)
  • Process and implement engineering change(s) (ECO's) accurately and efficiently
  • Participate in continuous improvement activities with Design/Manufacturing Engineering and external Suppliers
  • Work with Supplier Quality Engineering and Suppliers to develop inspection standards
  • Take part in ongoing product optimizations in both cost and technology innovations
  • Drive FMEA activities to ensure design and manufacturing issues are identified in early development and risks properly mitigated
  • Provide design for manufacturability feedback to engineering teams, and participate in DFM reviews
  • Analyze and disposition component and product defects as a member of the Material Review Board (MRB)
  • Effectively utilize Statistical Process Control (SPC) as well as critical thinking to efficiently problem solve
  • Implement systems/processes to ensure proper defect detection capabilities and proper traceability coverage

Requirements:

  • 5 + years of quality systems experience in a manufacturing environment
  • Experienced in QS-9000, ISO/TS 16949, APQP, PPAP, SPC, DFMEA, PFMEA
  • Strong aptitude with electronic test and measurements systems
  • Basic understanding of reliability fundamentals, including validation tracks as well as tools, modeling, to calculate metrics such as, Mean Time to Failure (MTTF), estimated warranty costs, etc.
  • Proficiency in reading and interpreting mechanical drawings and wiring diagrams
  • Structured problem-solving (8D) and analytical skills, including strong technical skills in statistical tools, metrology, Design of Experiments (DOE), Process Capability (Cpk, Ppk), etc.
  • Ability to work well in a dynamic, fast-paced environment while remaining detail-oriented with strong record-keeping and organizational skills
  • Ability to manage, synthesize, and interpret data
  • Bachelor's degree in Mechanical Engineering, Electrical Engineering or similar fields is a plus

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