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Senior Process Engineering Specialist
2 months ago
Key Responsibilities
§ Conducts thorough investigations and troubleshooting of manufacturing operations or machinery; recommends and drives the execution of solutions to identified processing or equipment challenges.
§ Enhances process capability and volume; upholds and elevates quality standards; devises innovative solutions. Establishes and enforces operational disciplines that lead to safe and efficient plant functionality.
§ Analyzes manufacturing systems; suggests and implements enhancements on processes or machinery as necessary.
§ Evaluates processes; gathers measurements; interprets data; tests new methodologies; recommends changes, updates, or other modifications.
§ Collects necessary data to facilitate improvements and modifications as assigned.
§ Applies scientific principles to assess process efficiencies.
§ Ensures machinery operates as intended and at optimal capacities; spearheads the implementation of solutions when machinery operates below optimal capacity.
§ Utilizes simulation software as required; establishes best practices for production techniques.
§ Maintains manufacturing reliability; enhances production rates, efficiencies, yields, costs, and changeovers. Ensures operational actions bolster reliability.
§ Collaborates with equipment designers and manufacturing staff to develop cost-effective production processes.
§ Acts as a mentor to junior engineers; assists with their training as necessary.
§ Supervises the work of junior engineers; provides constructive feedback as appropriate.
§ Aids in scheduling and coordinating tasks to meet stringent deadlines; adheres to financial budgets.
§ Engages with various engineers, planners, operations personnel, and other departments as required.
§ Maintains regular communication with plant operators, understanding and addressing their operational concerns and suggestions.
§ Collects, records, and transcribes data.
§ Prepares monthly, quarterly, and annual operational reports; submits reports to the Production Manager.
§ Assesses process efficiency, quality, and safety; proposes enhancements when necessary; performs troubleshooting on plant machinery and systems.
§ Investigates causes and effects of critical, emergency, and other shutdowns; analyzes data prior to and following shutdowns.
§ Evaluates how process modifications will impact overall production and product; implements process enhancements to reduce costs and improve efficiency.
§ Assists with project planning and management; initiates minor capital upgrades as requested.
§ Provides insights during incident investigations as requested; advises on corrective measures.
§ Researches new manufacturing technologies; proposes updates as appropriate.
§ Prioritizes safety at all times. Evaluates safety and environmental concerns as necessary; ensures safe working conditions and compliance with health and safety regulations.
§ Adheres to all safety protocols and practices relevant to the position; participates in safety training; demonstrates commitment to and support of EHSS principles and values; advocates for safety.
§ Performs additional duties as assigned by management that generally align with the expected scope of this position.
§ Serves as a leader to a designated team of engineers; assumes delegated responsibilities of the Production Manager in their absence.
§ Evaluates and develops Standard Operating Procedures.
This job description does not restrict management's right to assign or reassign duties and responsibilities to this role at any time. This description reflects management's assignment of essential functions and does not prescribe or restrict the tasks that may be assigned.
Experience Requirements
§ Several years of experience as a Process Engineer in large-scale petrochemical plant operations.
§ Extensive experience in ethylene plant operations required for Cracker, extensive MEG plant operations experience required for MEG, extensive CAPEX experience required for CAPEX work.
§ Ability to research best practices in chemical plant operations; knowledge of safety, health, and environmental regulations for engineering and construction.
§ Proficient in reading engineering, construction, and other technical specifications, drawings, schematics, plans, and similar documents.
§ Knowledgeable in understanding complex government regulations and translating/incorporating requirements into chemical manufacturing practices.
§ Capable of translating technical plans into easily understandable terms and communicating such translations clearly.
§ Familiar with rules, regulations, best practices, and performance standards in process engineering.
§ Proactive, highly organized, detail-oriented; strong analytical and problem-solving skills are essential.
§ Excellent time management and organizational skills; adaptable; able to thrive in a fast-paced environment.
§ Strong analytical and mathematical skills; solid understanding of core engineering and manufacturing principles required.
§ Comfortable integrating new technologies into existing business operations.
§ Experience with federal, state, and local environmental regulations, including RCRA.
§ Capable of multitasking, prioritizing, and following through on assignments.
§ Proficient in computer skills, including Microsoft Office Suite; ability to utilize database systems and other applications relevant to this position and at the company.
§ Fluent in English, with strong reading, writing, and speaking abilities to communicate effectively at all organizational levels.
Education Requirements
§ Bachelor's or Master's Degree in Chemical Engineering or Mechanical Engineering.
§ Professional Engineer certification is a plus.
§ Six Sigma certification is a plus.
Competencies
All Company Core Competencies as well as the following job-specific competencies:
§ Adaptability/Flexibility
§ Assertiveness
§ Initiative
§ Occupational Knowledge
§ Resourcefulness
Work Environment
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
This position requires an employee to work in an office environment, outdoors, and be exposed to various chemicals and compounds, including fumes and odors, some of which may be hazardous. The employee may enter confined spaces and work in elevated environments. Employees may experience a range of temperatures from -10 degrees F to over 100 degrees F when outdoors. Employees must be able to wear personal protective equipment (PPE) as required by the location. General office noise may be present, along with louder sounds and vibrations when outdoors. The noise level in the work environment is typically moderate. All environments are safe with appropriate PPE.
