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Industrial Maintenance Manager
2 months ago
Job Summary
The Industrial Maintenance Manager - Plant Operations will be responsible for leading the plant technical and maintenance team to ensure the safe and efficient running of all production equipment, facilities, and building services. This role will oversee the implementation of process reliability systems, ensure adequate processes and systems are in place to measure and drive continuous improvement of plant production equipment, and implement plant preventive maintenance systems.
Key Responsibilities
- Lead process reliability systems implementation in the plant to achieve world-class performance in safety and maintenance of site assets.
- Implement plant preventive maintenance systems and best practice sharing with other plants to drive an effective maintenance program.
- Provide the skills, knowledge, and vision needed to achieve world-class performance in safety and maintenance of site assets.
- Establish a solid maintenance team structure in the plant and be responsible for the plant maintenance team.
Technical Skills and Capabilities
- Ensure Service Centers have the correct skills and systems to allow efficient running and maintenance of equipment.
- Responsible for recruiting, development, and training of plant technical and maintenance team.
- Lead plant automation technical improvement initiatives and equipment capacity increase initiatives & equipment replacement and new equipment installation.
- Develop a plan and drive technical skills capability improvement in the plant inspection and repair operatives. Facilitates and drives the plant training system.
- Implement 'operate and maintain' concept in plant operatives.
- Drive Technology Transfer & Training (TT&T) for every new automation equipment and installation in the plant.
Utilities, Building, and Facilities Management
- Leads building and facilities upgrades or building projects in the plant.
- Ensures plant facilities meet regulatory compliance and good manufacturing standards.
- Ensures all plant facilities are well maintained according to a maintenance schedule.
- Responsible for all plant utilities (power, gas, compressed air, water) performance.
- Ensures 100% availability of all Utilities to support plant production.
- Drive utilities preventative maintenance system.
Capital Projects and Fixed Asset Management
- Act as an interface or representative of the Plant operations in all design, concept, planning, and design reviews of new line projects with Global Process Engineering.
- Leads the development and owns the plant NHS capex budget and tracks the plant NHS capex spending in the plant to prevent overspending vs budget.
- Responsible for raising the NHS capex for all plant-specific improvement projects.
- Manages the plant fixed asset inventory and depreciation.
- Leads the annual fixed asset audits in the plant.
Measures
- Weekly completion of planned preventive maintenance.
- No equipment downtime due to critical spares.
- Monthly maintenance spending within budget.
- NHS Capex spending within budget.
- Plant automation equipment achieve Vertical Start-ups in CQV.
Scope
- Annual Budget: Plant NHS Capex Budget & Maintenance budget.
- Location: Based at Plant.
- Number of Staff: 4-5.
Authority / Decision Making
- Role is part of Plant Leadership Team.
- Purchasing of spare parts and equipment.
- Recruitment and training of Technicians.
- Management level authority regarding personnel issues and performance.
Key Contacts
- Regional Technical Systems Manager.
- Plant Manager.
- OHSE Leader.
- Shift Supervisors.
- Maintenance Team Leader.
Qualifications
- HNC Electrical or Mechanical Engineering or equivalent is required.
- Bachelor's Degree in Engineering discipline desirable.
Experience
- 2-3 years in Management experience in an engineering or maintenance role preferably in the FMCG sector.
Skills and Knowledge
- Knowledge of the Budgeting (control) and CAPEX process.
- Knowledge of OEE and reliability systems.
- CQV Process.
- Project Management.
- Microsoft Project as a scheduling tool.