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Quality Assurance Engineer

2 months ago

East Troy, Wisconsin, United States Plymouth Tube Company Full time

(This position does not support sponsorship.)

Discover more about us at:

(Learn about our operations, workplace culture, benefits, and our appearances on television.)

Plymouth Tube Company, a family-owned precision metals manufacturer, is celebrating a century of excellence in 2024. We specialize in producing tubing, extruded shapes, and cold-drawn shapes across a range of materials including specialty carbon, alloy, stainless steel, nickel alloy, and titanium. Our headquarters is located in Warrenville, Illinois, and we operate seven facilities in the U.S. and one in Germany, renowned for our exceptional service and innovative technical solutions.

Our company thrives on a family-oriented culture, anchored by four core values: People, Customer Focus, Community & Environment, and Long-Term Orientation. These principles guide our mission: 'We are dedicated to delivering products and services that meet or exceed our customers' expectations.'

Plymouth Tube is in search of an enthusiastic and driven individual to join our Quality Team. The ideal candidate should embrace change, be self-motivated, and inspire collaboration across the organization. Strong communication skills are essential for engaging with all levels of staff. The successful applicant will have numerous opportunities to apply their innovative and creative problem-solving abilities to elevate the department's performance. A high degree of personal integrity is crucial when interacting with colleagues, and the Quality Engineer will represent Plymouth Tube Company in a professional manner. The right candidate will maintain a focus on both the big picture and the details, have a desire to make a meaningful impact, and work effectively both independently and as part of a team.

POSITION SUMMARY

The Quality Engineer will plan and execute activities related to the quality assurance of manufacturing processes, materials, and products by performing the following responsibilities:

ESSENTIAL RESPONSIBILITIES

  • Assist the Quality Manager in developing, implementing, and maintaining the Quality Management System, including the Quality Manual and Quality System Procedures. Conduct internal audits in accordance with ISO 9001/AS91000 and NADCAP standards.
  • Plan and conduct analyses, inspections, and testing of products to ensure compliance with quality standards.
  • Lead Supplier Quality initiatives, including audits, performance evaluations, and supplier development.
  • Review design documentation for compliance with requirements, including vendor quality manuals and company records, and recommend improvements to prevent errors.
  • Utilize statistical process control (SPC) methods to analyze data from audits for process evaluation and continuous improvement.
  • Review and approve testing procedures to ensure adherence to industry and customer specifications.
  • Document data from quality assurance activities in line with company policies and revise operating instructions to achieve the required product quality.
  • Develop innovative solutions to challenges identified during quality assurance processes.
  • Communicate significant findings from quality assurance activities and propose process enhancements to management.
  • Prepare reports detailing involvement and outcomes of quality assurance activities.
  • Present technical and program information to team members and management.
  • Maintain up-to-date knowledge of government and industry quality assurance codes and standards.
  • Travel to customer locations to support quality procedures and objectives.

CORE RESPONSIBILITIES

  • Exemplify Plymouth Tube values and behaviors as stated in the Mission Statement.
  • Represent Plymouth Tube in a professional manner.
  • Adhere to all company Environmental and Safety policies and standards.
  • Comply with all company Quality Standards.

QUALIFICATIONS and EDUCATION REQUIREMENTS

  • Bachelor's degree from an accredited institution.
  • 4+ years of relevant experience or a combination of education and experience.
  • Experience in metallurgy is highly preferred.
  • Aerospace and nuclear industry experience is also highly preferred.
  • Ability to handle moderately complex issues and challenges.
  • Solid understanding of established quality methodologies such as FMEA, MSA, PPAP, Control Plan, Lean Manufacturing, Internal Auditing, SPC, and CAPA.
  • Proficient in Microsoft Office Suite and other relevant software.

WHAT WE OFFER YOU:

Benefits commence 30 days after hire.

Medical, Dental, and Vision coverage, HSA, FSA options.

401k Matching, Life Insurance, Short-Term and Long-Term Disability.

Tuition reimbursement covering 100% of costs (including books and reasonable expenses).

Wellness Program, Lifestyle Rewards, and Employee Assistance Program (EAP).

Paid Time Off and Holidays.

Career Development: Plymouth provides opportunities for diverse experiences and growth.

COMPETENCIES & CHARACTERISTICS

  • Analytical thinking.
  • Resourcefulness and initiative.
  • Strong organizational and planning skills.
  • Independence in work.
  • Customer-focused approach.
  • Effective written and verbal communication.

WORKING CONDITIONS/PHYSICAL REQUIREMENTS

This role may expose the employee to fumes, airborne particles, and moving mechanical parts. The noise level in the work environment is typically moderate but can occasionally be high. Most work is performed indoors in a non-climate-controlled setting. Employees in this position are regularly required to walk, stand, and use hands for various tasks. They may also need to reach with hands and arms, sit, stoop, kneel, crouch, or crawl, and communicate effectively. Regular lifting of up to 10 pounds is required, with occasional lifting of up to 50 pounds. Personal protective equipment such as safety glasses and hearing protection is mandatory in designated areas.

Plymouth Tube Company is an Equal Opportunity Employer: Minority/Female/Disability/Veteran