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Process Engineer

1 month ago


Houston, Texas, United States Silgan Plastics Full time
Job Summary

Silgan Plastics is seeking a highly skilled Process Engineer - Extrusion Blow Molding to support the launch of new products and continuous improvement projects across our operations sites. As a key resource, you will apply your plastics processing knowledge to evaluate new business opportunities, perform factory acceptance tests, and work with product development engineers to support unit or full set process development.

Key Responsibilities
  • Assist operations, engineering, and commercial teams in evaluating new business opportunities and applying plastics processing knowledge to ensure safe, quality, and in-spec equipment.
  • Perform blow machine factory acceptance tests to approve equipment for new business opportunities and determine success criteria based on bottle specifications and operational performance requirements.
  • Work with product development engineers to support unit or full set process development for molds and annual evaluation of mold vendors for competitive bid process.
  • Train Silgan Plastics operations and engineering team members on shuttle machine safety, operation, set-up, and troubleshooting.
  • Travel to operation facilities to assist with setup and support of new and continuous improvement process development and production startup.
  • Work with EBM equipment vendors to ensure proper training materials, maintenance, and operations manuals are easy to understand and spend time at vendor's manufacturing sites to train on their equipment.
  • Able to work safely in an environment with industrial equipment and provide support on safety improvements to machine design, operation, and layout.
  • Assist with machine changeovers and troubleshooting as required to support manufacturing operations.
  • Able to use test equipment for basic bottle measurements, scales, calipers, optical comparator, magna mike, top load tester, etc.
  • Verify that the correct materials are being used and are properly prepared, review bill of material documents during new product set up.
  • Support product development engineers and plant on new product startups.
  • Target process parameters to develop process for new products.
  • Evaluate parts to determine if bottles meet specification requirements.
  • Use data (statistical methods) to determine the best process or quantify improvements.
  • Determine and document trials and the optimum process to meet product spec requirements.
  • Assist in electrical and mechanical troubleshooting of blow machines and ancillary equipment including material handling and color prep and dosing.
Requirements

The ideal candidate will have a strong background in plastics processing, blow molding, and process development. They will be able to work safely in an environment with industrial equipment and provide support on safety improvements to machine design, operation, and layout. The candidate will also be able to travel up to 50% of the time and work in a fast-paced environment.

What We Offer

Silgan Plastics offers a competitive salary and benefits package, as well as opportunities for professional growth and development. We are an equal opportunity employer and welcome applications from diverse candidates.