Extrusion Operator

We are seeking a highly skilled Extrusion Operator to join our team at Americhem. As an Extrusion Operator, you will be responsible for processing products from non-complex color compounds in a safe and efficient manner, according to specifications and procedures.

• Set up, operate, and tend extruding machines used in processing products.
• Process products from non-complex color compounds in a safe and efficient manner, according to specifications and procedures.
• Work with the team leader or a Level 3 co-worker to determine machine setup by reviewing and following product specifications noted on the labor sheet(s).
• Set up or change over extruder by setting feed rate and temperature, entering specification onto the extruder screen, attaching the correct die, and attaching the correct blade to the pelletizer.
• Produce compound samples according to specifications by using production equipment, devices, and instruments.
• Check the quality of pellets by pressing a sample to ensure there is no 'salt/pepper' (light/dark) mix.
• Reprocess pellets that do not meet color specifications by placing pellets into the tumbler to remix and re-rerun through the injection molded/extruder machine.
• Prepare product container for shipping by retrieving the correct type/size container and printing the barcoded shipping label.
• Monitor the production process by troubleshooting problems or operation errors on the line that affects product quality and reports issues to the team leader or Level 3 co-worker.
• Make adjustments and troubleshoot production errors by applying mathematical calculations.
• Complete process by updating the labor sheet with the final specifications, adding the specification sheet to the work binder, updating the work board, and finalizing the packaging by adding the shipping label to the container, and placing the container in the shipping area.
• Prepare report of product production by collecting and summarizing information and trends on the production checklist.
• Document processing specifications and labor hours by entering information onto computer screens, in reports, forms, and/or logs.
• Finish the production process by using a tow motor to move completed material to shipping, updating the work board with the project status, and returning the work binder to its proper place on the shelf.
• Keep machinery and mechanical equipment operational by performing preventive maintenance tasks on machines and equipment with the guidance of the team leader or a Level 3 co-worker.
• Convey equipment problems to the team leader or Level 3 co-worker by documenting and sharing machine error messages or information obtained from visual inspections.
• Investigate sources of problems by observing mechanical devices in operation, listening for problems, using precision measuring, and testing instruments, and notifying the team leader or Level 3 co-worker of potential problems.
• Clean and prepare extruder and die for processing new batches by tearing down machines, using hand tools and cleaning solution or other equipment to remove the color compound from the extruder and its parts.
• Record machine performance of produced material by maintaining written documentation or logs of calibrations and speeds.
• Identify machine and equipment requiring repair or maintenance by conveying the need to the team leader and maintenance.
• Inform team leader and maintenance of repair needs by inspecting or testing damaged machine parts.
• Provide mechanical maintenance information by responding to management and maintenance questions or requests.
• Increase production efficiency and effectiveness by suggesting changes in working conditions and the use of equipment.
• Promote harmonious work relations by responding to inquiries, complaints, and requests in a timely and professional manner.
• Keep work area clean and organized by collecting and discarding material, worn machine parts, and other refuse.
• Follow all quality system, safety protocols, and environmental tasks by safely operating equipment, wearing proper protective equipment (PPE), completing safety training, and contributing to established safety goals.
• Contribute to continuous improvement by participating on teams and assisting in the implementation of new ideas.
• Contribute to organization success by meeting team and company goals.
• Improve job knowledge by attending training and keeping relevant knowledge and skills current.

• High School diploma or equivalent required.
• 1-2 years of relevant work experience in manufacturing/production preferred.
• Knowledge of materials, methods, equipment, machines, and tools, including their designs, uses, repair, and maintenance.
• Knowledge of production processes and techniques for effective manufacture of products.
• Knowledge of compound formulation and ability to evaluate color (Hue, Chroma, and Shade).
• Knowledge of principles and processes for providing exceptional customer service to include customer needs assessment, quality standards for services, and evaluation of customer satisfaction.
• Knowledge of relevant equipment, policies, and procedures that promote safety for personnel and property.
• Fundamental knowledge of quality controls and continuous improvement applications.
• Knowledge and application of arithmetic, algebra, and geometry.
• Computer literate to include knowledge and application of information and data management systems, electronic equipment, and computer software (i.e., Microsoft Suite, Oracle).
• Valid driver's license with reliable automobile transportation.
• Tow Motor Forklift certification.