Senior Electrical Engineer

3 days ago

Palo Alto, California, United States Tesla Full time
Job Title: Senior Electrical Engineer - High Voltage Power Electronics

Tesla's Power Electronics group is seeking a skilled and motivated Electrical Engineer to design and develop high-performance high-voltage power electronics hardware for automotive and energy storage products.

Responsibilities:
  • Design, develop, and industrialize high-voltage power converter hardware for automotive and energy applications
  • Take ownership of hardware development from initial specifications to design, prototyping, reliability validation, and production
  • Capture detailed hardware requirements, build models of power converters, select components, design schematics, perform PCB layouts, and validate prototypes
  • Design medium-voltage products, such as grid power conditioning systems
  • Collaborate with systems architecture, mechanical, PCB layout, manufacturing, reliability, and firmware engineering teams to design, test, validate, and manufacture power converters
  • Design insulation systems at PCBA, subassembly, and cabinet levels, considering dielectric, thermal, viscosity, and structural strength trade-offs for cost-effective mass production
  • Use multi-physics design and simulation tools (e.g., Altium/OrCAD, Ansys, CATIA/3DX) to support insulation system design
  • Ensure compliance with safety and regulatory requirements for power grid and battery applications
  • Contribute to the architecture and modeling of power electronics topologies that improve performance and efficiency
Requirements:
  • Degree in Electrical Engineering or equivalent experience
  • 4+ years of hands-on experience in designing and industrializing high-voltage power converter products
  • Strong understanding of power converter topologies and experience with high-voltage semiconductor selection (IGBTs, Si/SiC/GaN MOSFETs, and Diodes), design of gate drive circuits, and analog/digital sensing
  • Familiarity with insulation design and material selection based on dielectric and thermal properties for reliable mass production
  • Proficiency in the theory and application of magnetics (inductors, transformers) and capacitors for high-voltage and high-frequency power conversion
  • Familiar with schematic capture, circuit simulation tools, and PCB layout techniques for minimal inductance/capacitance and EMC optimization
  • Proficiency with basic EE tools (Oscilloscopes, Network Analyzers, Signal Generators) and test automation programming
  • Experience with high-frequency transformer insulation system design and high voltage insulated cooling systems
  • Understanding of safety compliance for grid and battery applications, including UL and CE requirements
  • Knowledge of basic control theory and experience with embedded programming
Compensation and Benefits:

As a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • LGBTQ+ care concierge services
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources

Voluntary benefits to include:

  • critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program

Expected Compensation: $108,000 - $216,000/annual salary + cash and stock awards + benefits

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