Process Improvement Engineer

2 days ago

carlsbad, United States TalentBurst Full time

The TalentBurst team is seeking a highly skilled Process Improvement Engineer to join our Carlsbad, CA location. This 12-month assignment offers a competitive salary of $110,000 - $140,000 per annum, depending on experience.

Job Description

As a Process Improvement Engineer, you will be responsible for driving process improvements, safety, and reliability using engineering principles and tools. Your primary focus will be on gathering and analyzing data, evaluating, and implementing improvement opportunities and projects.

This role requires a strong ability to work in multiple production areas and processes, communicate effectively with operators, peer engineers, suppliers, and leadership, and lead multiple efforts in various production areas.

You will collaborate with cross-functional teams to design, implement, and validate process improvements, ensuring adherence to industry standards and regulatory requirements.

Responsibilities:

  • Apply engineering principles and techniques to develop engineering solutions using a variety of tools.
  • Lead the development, implementation, and optimization of manufacturing processes to ensure efficiency, quality, and cost-effectiveness.
  • Collaborate with cross-functional teams to design, implement, and validate process improvements, ensuring adherence to industry standards and regulatory requirements.
  • Utilize lean and root cause methodologies and tools to analyze processes, identify areas for improvement, and drive continuous process enhancements.
  • Develop and maintain standardized work procedures, process documentation, and guidelines to ensure consistency and quality in manufacturing operations.
  • Assess the feasibility and soundness of proposed engineering tasks, build a resource plan for completion of these tasks, and track progress.
  • Monitor and analyze process parameters to enhance product quality and yield.
  • Provide technical expertise and guidance to resolve complex manufacturing issues, troubleshoot problems, and optimize production throughput.
  • Identify, coordinate, and/or participate in appropriate Management of Change processes.
  • Collaborate with suppliers and vendors to qualify alternative materials, optimize processes, drive quality improvements, and ensure compliance with specifications and standards.
  • Prepare and maintain process documentation, including process flow diagrams, operating procedures, and specifications.
  • Conduct risk assessments and implement process safety measures.
  • Collaborate with R&D teams to scale up laboratory processes to full production.
  • Work with the Quality team to establish acceptance criteria for materials and products.

Requirements:

  • Bachelor's degree in mechanical, chemical, process, manufacturing, industrial engineering, or a related field from an accredited university or an equivalent experience of 5+ years in an engineering environment.
  • Process and continuous improvement experience are highly desirable (Six Sigma Green or Black belt is desirable).
  • Silicone and elastomer material knowledge is desired.
  • Experience with tool/mold qualification process is desired.
  • Mixing, calendaring, pressing, and extrusion processes knowledge is desired.
  • Experience working on a manufacturing site with robust quality management systems (ISO 9001 and AS9100 Aerospace Standards preferred).
  • Proven track record of successfully implementing process improvement initiatives and driving tangible results in a manufacturing environment.
  • Strong knowledge of lean manufacturing principles, standard work methodologies, and quality management systems.
  • Must be self-motivated and able to work independently with minimal supervision.
  • Good written and oral communication skills.
  • Interpersonal, people development, and training skills.
  • Ability to work as a team member in a respectful manner in a diverse work environment.

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