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Senior Thermal Systems Engineer

2 months ago

Santa Ana, California, United States Overair, Inc. Full time
Job Overview

Company Overview:

Overair, Inc. stands at the forefront of sustainable aviation innovation, focused on delivering advanced electric vertical takeoff and landing (eVTOL) aircraft to the market. Our premier offering, Butterfly, represents a groundbreaking all-electric VTOL solution aimed at transforming urban transportation. With extensive experience in VTOL aircraft development and proprietary technology, Overair is dedicated to addressing the challenges of sustainable air mobility.

Position Summary:

We are seeking a skilled Senior Thermal Engineer to contribute to the evolution of Butterfly as the leading eVTOL in the Urban Air Mobility (UAM) sector. The selected candidate will be an integral part of the Propulsion Engineering team, engaging in the design, planning, and research and development of both current and future products.

This role demands a hands-on engineering approach, requiring deep expertise and strong analytical skills. The ideal candidate will excel in designing, planning, and executing testing processes while supporting both ground and flight evaluations.

Success in this position hinges on the ability to thrive in a dynamic environment, coupled with a comprehensive understanding of the design, development, and testing lifecycle associated with rapid aerospace research and development. A collaborative spirit and meticulous attention to detail are essential, as this role involves close cooperation with engineers across various disciplines and program management, necessitating excellent communication and interpersonal skills.

Key Responsibilities:

  • Direct the design, analysis, and enhancement of thermal systems for eVTOL aircraft.
  • Work alongside cross-functional teams to ensure optimal thermal management of essential components, including batteries, motors, power electronics, and propulsion systems.
  • Execute thermal simulations and analyses to forecast and refine temperature distributions, heat transfer, and thermal stresses.
  • Conduct thermal testing and validation of components and systems to confirm performance under realistic conditions.
  • Collaborate with electrical, mechanical, and aerodynamics engineers to seamlessly integrate thermal solutions into the overall aircraft architecture.
  • Engage with suppliers and vendors to procure thermal management components and technologies.
  • Participate in design reviews, offering thermal expertise and recommendations to ensure compliance with performance specifications.
  • Document thermal design methodologies, simulations, and test outcomes for future reference and knowledge sharing.
  • Contribute to project management by coordinating thermal engineering initiatives, monitoring progress, and adhering to project timelines.

Qualifications:

  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related discipline; a Master's or Ph.D. in Thermal Engineering or a pertinent field is preferred.
  • 5-7 years of professional experience in thermal engineering within the aerospace or aviation sectors.
  • Demonstrated success in designing and analyzing thermal systems for complex engineering projects, ideally including electric aircraft or aerospace systems.
  • Familiarity with thermal simulation software such as ANSYS Fluent, COMSOL, or equivalent tools for modeling heat transfer and fluid dynamics.
  • Strong understanding of thermal analysis and heat transfer principles, including conduction, convection, and radiation.
  • Knowledge of thermal management technologies, including cooling solutions, heat exchangers, thermal insulation, and phase change materials.
  • Awareness of thermal regulations and standards applicable to aerospace applications.
  • Proficiency in CAD software (e.g., SolidWorks or CATIA) for collaborative thermal design integration.
  • Strong problem-solving capabilities to effectively address thermal challenges.
  • Ability to work collaboratively within cross-functional teams and engage with engineers from diverse disciplines.

Preferred Qualifications:

  • Experience with eVTOL aircraft projects or electric propulsion systems.
  • Knowledge of battery thermal management systems and their integration within aerospace applications.
  • Familiarity with FAA regulations and airworthiness certification processes.
  • Experience with problem reporting and task tracking systems.
  • Understanding of requirements capture and tracking software.

Benefits:

  • Comprehensive medical, dental, and vision coverage for employees and their dependents.
  • Flexible Spending Account with company matching.
  • 401(k) plan with a generous company match and immediate eligibility.
  • Supplemental paid family leave.
  • Company-sponsored life and accidental death insurance.
  • Voluntary insurance options available.
  • Employee equity incentive program.
  • Access to Employee Assistance Program and virtual counseling services.
  • Generous paid time off policy, including vacation, holidays, and sick leave.

Diversity and Inclusion:

At Overair, we believe that diversity and inclusion are essential to our success. By embracing a variety of perspectives and ideas, we enhance our ability to achieve the best outcomes for our employees, the environment, and our business partners. We cultivate a culture where all team members can share their insights and passions, working together to tackle industry challenges and build a brighter future.

Equal Opportunity Employer:

Overair is an Equal Opportunity / Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, age, or any other federally protected class.