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Senior Controls Engineer

2 months ago


Reston, Virginia, United States Teksky LLC Full time

Job Role Summary:

As the Senior Controls Engineer at Teksky LLC, you will be responsible for the comprehensive hardware and software design, updating or troubleshooting of process automation control systems projects. Your responsibilities will encompass defining requirements, formulating intricate software design specifications, programming PLC and SCADA applications, configuring thin client server applications, setting up process-based historian databases, fine-tuning control loops, delivering control system startup services, troubleshooting existing control systems, and overseeing control system qualifications.

Key Responsibilities:

  • Lead the design and development of application/control systems, catering to varying degrees of complexity.
  • Innovate and assess alternative system solutions that align with stipulated requirements.
  • Modify program and system logic, encompassing multiple interconnected systems and subsystems.
  • Attain proficiency across diverse programming languages and control device networks for PLCs and PCs.
  • Engage with clients to deeply comprehend the business landscape, thereby defining scope, plans, and deliverables for assigned projects.
  • Thrive in a matrix structure, with a strong focus on customer satisfaction and personal development.
  • Anticipate regional travel comprising 10-25% of the role's commitment.

Knowledge and Skill Requirements:

  • Hands-on experience with Rockwell products, including ControlLogix, PLC5, SLC500, RS View, PanelView Plus, RS Biz Ware, and RS Batch.
  • Proficiency with other PLC platforms such as GE, Siemens, Mod icon, and diverse SCADA and HMI packages like i Fix and Wonderware.
  • Preferred experience in implementing meticulous control system electrical design packages.
  • Profound understanding of control system networks, encompassing Ethernet, ControlNet, Device Net, and more.
  • Strong collaboration, communication, and leadership skills.
  • Exceptional written and verbal communication aptitude.
  • Background in instrumentation is advantageous.
  • Familiarity with Bio-pharmaceutical processes is a distinct advantage.
  • Prior exposure to GMP (Good Manufacturing Practices) and validation procedures is desirable.
  • Knowledge of S88 Batch standards and practical experience in implementing batch systems are valuable assets.

Education and Experience Requirements:

  • A bachelor's degree in chemical engineering, Electrical Engineering, Mechanical Engineering, Computer Science, or related Engineering fields.
  • 5+ years of relevant experience, or an equivalent blend of education and experience.
  • Proficiency in troubleshooting control systems, coupled with a firm grasp of process controls, is imperative.
  • Previous work experience in the validation of pharmaceutical and biotech systems.
  • Must be willing to work onsite and to commute to client sites located in Illinois.