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Process Improvement Engineer

2 months ago

Arthur, Illinois, United States MasterBrand Cabinets Full time
Company Overview

For nearly 70 years, MasterBrand has been at the forefront of crafting spaces where individuals connect, enhancing lives and creating lasting memories for our clientele. Our stylish offerings, extensive dealer and retail network, along with our dedicated workforce, have positioned us as the leading residential cabinet manufacturer in North America. Our culture of continuous enhancement is rooted in trust, empowerment, and progress, driven by over 14,000 associates across more than 20 manufacturing facilities and offices. Join us in our mission to create exceptional experiences together.

Role Overview

The Process Improvement Engineer plays a pivotal role in enhancing operational efficiencies and engineering processes at MasterBrand. This position entails collaboration within a team environment, working closely with safety, maintenance, plant production supervision, and corporate engineering support teams. The focus will be on executing projects that significantly influence machine uptime, equipment reliability, product quality, and labor/material efficiency.

Key Responsibilities
  • Assist in manufacturing layout modifications and equipment relocations for both existing and new equipment implementations.
  • Analyze historical equipment downtime to assess the probability of recurring failures.
  • Identify opportunities to enhance material yield.
  • Review, update, and develop preventive maintenance schedules.
  • Investigate and design effective countermeasures and early warning systems to avert failures.
  • Conduct process Failure Mode and Effects Analysis (pFEMA).
  • Implement countermeasures and track their effectiveness.
  • Perform advanced troubleshooting on equipment during operational downtimes.
  • Support operators and maintenance teams with machine design, programming, and operational issues.
  • Conduct data backups for all PLC, PC, and controllers on critical machinery.
  • Organize and maintain a library of all equipment software.
  • Assist in verifying machine repeatability.
  • Evaluate spare parts requirements for equipment.
  • Support management in addressing non-downtime issues.
  • Analyze and enhance the equipment lubrication program.
  • Develop and recommend design strategies to meet production demands for new or improved products and processes.
  • Determine fabrication and assembly operations from part drawings and related engineering data.
  • Support production equipment needs and justifications for new machinery and processes.
  • Utilize lean methodologies to troubleshoot and support production initiatives.
  • Travel as required by business needs.
  • Perform additional duties as assigned by management.
Qualifications
  • Proven ability to manage multiple projects under tight deadlines in a dynamic, team-oriented environment.
  • Strong analytical and problem-solving capabilities.
  • Self-motivated and capable of working independently with minimal supervision.
  • Excellent communication skills, including listening, verbal, written, and presentation abilities.
  • Proficient in AutoCAD and/or Inventor.
  • Meticulous attention to detail and accuracy.
  • Proficient in Microsoft Office Suite (Excel, Word, PowerPoint, Outlook); CNC programming experience is a plus.
  • A minimum of 5 years of relevant experience in an engineering support role with a focus on lean practices is preferred.
  • Familiarity with edgebanding process quality, edgebander setup, and wood processing operations is advantageous.
  • Experience with lean methodologies and the ability to implement these practices effectively.
  • Solid understanding of manufacturing processes.
  • Prior experience in developing justifications for new equipment is beneficial.
Education
  • Bachelor's degree in Industrial/Mechanical Engineering, Manufacturing Engineering Technology, Wood Technology, or a related field is required.
Additional Information

Equal Employment Opportunity

MasterBrand Cabinets LLC is an equal opportunity employer, committed to a diverse workforce. We do not discriminate against any applicant or employee based on race, color, religion, sex, gender identity or expression, national origin, ancestry, age, disability status, marital status, military status, sexual orientation, genetic history or information, or any other basis protected by law. We also prohibit harassment based on any of these protected categories.

Reasonable Accommodations

MasterBrand Cabinets LLC is dedicated to providing reasonable accommodations to individuals with disabilities. If you have a disability and wish to discuss potential accommodations related to applying for employment, please reach out to us.