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Lead Materials Engineer

2 months ago

La Mesa, California, United States Supernal Full time
Lead Materials & Process Engineer

Rise above the ordinary and take human possibility to new heights with Supernal, a pioneering Advanced Air Mobility (AAM) company. We're developing an electric vertical take-off and landing (eVTOL) vehicle and the ground-to-air ecosystem to support the emerging industry.

About the Role

We're seeking a highly skilled Lead Materials & Process Engineer to join our dynamic team. As a key member of our Engineering vertical, you'll apply your technical expertise to support components across our vehicle, building and implementing conventional and novel materials and process solutions.

Key Responsibilities
  • Coordinate crafting design requirements and standard methodologies for all hardware on the vehicle
  • Own the evaluation and selection of composite materials and adhesives to satisfy design requirements
  • Coordinate the development of adhesively bonded joints and assemblies
  • Build internal material specifications and process specifications that support manufacturing and ensure quality
  • Lead and coordinate testing for method development, materials characterization, allowables generation, and design validation
  • Serve as the M&P representative in design reviews, the production drawing release cycle for hardware components/assemblies, and Material Review Board (MRB) issues
  • Coordinate supplier selection, development, qualifications, and ongoing evaluations
  • Build procedures for reviewing supplier-delivered hardware for compliance with requirements
  • Assist in building top-level M&P control plans and documentation
  • Support the manufacture of hardware in-house and at our suppliers
  • Participate in industry working groups, standards bodies, and relevant technical conferences and symposia to maintain awareness of technology developments and regulatory trends
  • Mentor junior engineers
  • Partner with PMO organization to implement build plan
Requirements
  • Bachelor's Degree in STEM or related field required; Master's or Ph.D. degree preferred
  • Minimum ten (10) years of experience in related experience (an equivalent combination of education and experience may be considered)
  • Experience in thermoset fiber composites, thermoplastic fiber composites, structural bonding, adhesives, plastics, physical and mechanical material characterization, composite material allowables generation and certification
  • Experience with qualification and implementation of automated/robotic composite
  • Experience with process mapping, SPC, PFMEA, DFMEA, and similar tools/techniques
  • Knowledge of a first principles' approach to problem-solving
  • Familiarity with 3D CAD software (CATIA, SolidWorks, NX, or similar)
  • Proficiency at drafting test plans, coordinating and implementing test campaigns, and generating test reports
  • Knowledge and ability to run materials characterization lab equipment such as FTIR, DSC, SEM, TGA, Rheometer, and Instrons
  • Ability to perform composite layups and bagging and run equipment related to composite fabrication
  • Ability to lift/move equipment and tools weighing up to 35 lbs
  • Familiarity with statistical software, including Minitab, JMP, or similar
  • Knowledge of CMH-17, SAE, ASTM, and other standard bodies
  • Understanding of Six Sigma, Lean, and DOE principals
  • Proficiency in writing R&D work instructions and documentation of R&D work
  • Understanding of composites and adhesive materials and processing methods used for various applications found in aircraft structures
  • Understanding of materials and processes outside of composites and structural bonding
  • Ability to lead material allowable certification programs
  • Fabrication methods in a high-rate manufacturing environment
  • Proficiency in MS Office Suite tools such as Word, Excel, Project, and Visio
  • Proactive and efficient delivery of communication and follow-up
  • Excellent organizational skills and attention to detail
Preferred Qualifications
  • Six Sigma Green Belt or higher preferred
  • Experience with aerospace assembly processes preferred
What We Offer

Base pay offered may vary depending on skills, experience, job-related knowledge, and location. This position is also eligible for a bonus as part of total compensation.

The pay range for this position is: $204,200—$260,700 USD

Click HERE or visit: benefits to view our benefits

Any offer of employment is conditioned upon the successful completion of a background check. We are an equal opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, citizenship, sex, gender, gender expression, sexual orientation, age, marital status, veteran status, disability status, or any other category or class protected under applicable federal, state, or local law.

Individuals with disabilities may request a reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation at: