Industrial Engineer

1 week ago

Detroit, Michigan, United States TechTown Detroit Full time
Job Title: Industrial Engineer

Job Summary:

The Industrial Engineer will be responsible for analyzing, designing, and improving processes and systems within the energy utility company. This role involves working on a wide range of projects aimed at enhancing operational efficiency, reducing costs, and improving the overall effectiveness of energy production and distribution.

Key Responsibilities:
  • Process Analysis and Improvement:
    • Analyze existing processes within energy production, transmission, and distribution to identify inefficiencies and areas for improvement.
    • Develop and implement strategies to optimize processes, reduce waste, and enhance productivity.
    • Use data analysis and simulation tools to model and evaluate the impact of proposed changes on overall system performance.
  • Project Management:
    • Lead and manage projects aimed at process improvement, cost reduction, and operational efficiency.
    • Develop project plans, including timelines, resource allocation, and budgets, and ensure projects are completed on time and within budget.
    • Coordinate with cross-functional teams, including engineering, operations, and maintenance, to implement process improvements and ensure successful project outcomes.
  • Lean Manufacturing and Six Sigma:
    • Apply Lean Manufacturing and Six Sigma methodologies to drive continuous improvement in energy utility operations.
    • Conduct root cause analysis, value stream mapping, and other Lean tools to identify and eliminate waste in processes.
    • Lead or participate in Six Sigma projects to reduce variability and improve quality in energy production and distribution.
  • Capacity Planning and Optimization:
    • Assess current and future capacity requirements for energy production and distribution facilities.
    • Develop and implement strategies to optimize the utilization of resources, including manpower, equipment, and materials.
    • Monitor and adjust capacity plans to ensure alignment with demand forecasts and business goals.
  • Cost Reduction and Efficiency Improvement:
    • Identify opportunities to reduce operational costs while maintaining or improving service quality.
    • Develop and implement cost-saving initiatives, such as energy conservation measures, process automation, and material optimization.
    • Track and report on the financial impact of cost reduction initiatives and ensure that savings are realized.
  • Safety and Environmental Compliance:
    • Ensure that all process improvements and operational changes comply with safety regulations and environmental standards.
    • Collaborate with the Safety and Environmental teams to integrate safety and sustainability considerations into process design and implementation.
    • Conduct safety and risk assessments to identify potential hazards and mitigate risks associated with process changes.
  • Quality Assurance and Control:
    • Develop and implement quality control systems to ensure that energy production and distribution processes meet industry standards and customer expectations.
    • Monitor and analyze quality data to identify trends, issues, and areas for improvement.
    • Work with the Quality Assurance team to establish and maintain quality metrics and reporting systems.
  • Data Analysis and Reporting:
    • Collect, analyze, and interpret data related to process performance, efficiency, and cost.
    • Prepare detailed reports and presentations for management, highlighting key findings, recommendations, and the impact of implemented improvements.
    • Use statistical analysis and modeling techniques to predict and improve process outcomes.
  • Collaboration and Communication:
    • Work closely with other departments, including Engineering, Operations, Maintenance, and Finance, to align process improvement initiatives with company goals.
    • Serve as a subject matter expert on industrial engineering principles and practices within the company.
    • Communicate effectively with all levels of the organization to ensure buy-in and support for process improvement initiatives.
  • Research and Innovation:
    • Stay current with industry trends, best practices, and emerging technologies in industrial engineering and energy management.
    • Conduct research and development activities to explore new technologies and processes that can improve operational efficiency and sustainability.
    • Recommend and implement innovative solutions that align with the company's strategic objectives and enhance its competitive position.

Qualifications:

  • Education:
    • Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field. A Master's degree or Professional Engineer (PE) license is a plus.
  • Experience:
    • Minimum of 5 years of experience in industrial engineering, preferably within the energy or utility industry.
    • Proven track record of leading process improvement initiatives and driving operational efficiency in an industrial setting.
    • Experience with Lean Manufacturing, Six Sigma, and other continuous improvement methodologies.
  • Knowledge:
    • Strong knowledge of industrial engineering principles, process optimization, and project management.
    • Familiarity with energy production, transmission, and distribution processes and systems.
    • Understanding of safety and environmental regulations related to energy utility operations.
  • Skills:
    • Excellent analytical and problem-solving skills, with the ability to identify root causes and develop effective solutions.
    • Strong project management skills, including the ability to manage multiple projects simultaneously and prioritize tasks effectively.
    • Proficiency in data analysis tools and software, such as Excel, Minitab, or similar programs.
    • Exceptional communication and interpersonal skills, with the ability to work effectively with cross-functional teams and stakeholders.
  • Certifications:
    • Lean Six Sigma certification (Green Belt or Black Belt) is highly desirable.
    • Additional certifications related to industrial engineering, project management, or energy management are a plus.
  • Technical Requirements:
    • Proficient in using Microsoft Office Suite (Word, Excel, PowerPoint) for reporting and presentations.
    • Familiarity with process simulation software, CAD tools, and ERP systems is advantageous.

Physical Requirements:

  • Ability to conduct site visits and inspections, which may involve working in various weather conditions, climbing ladders, and navigating industrial environments.
  • Must be able to wear required personal protective equipment (PPE) as necessary.

Working Conditions:

  • The position may require occasional travel to project sites and facilities.
  • Must be available for on-call support during critical project phases or operational changes.

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