Senior Mechanical Engineer Position

4 weeks ago

Danbury, Connecticut, United States FuelCell Energy Full time
Job Summary:

FuelCell Energy is seeking a skilled Senior Mechanical Engineer to join our team. As a Senior Mechanical Engineer, you will be responsible for developing and utilizing mathematical models to aid in the design of fuel cell components and fuel-cell based systems. You will lead technical discussions and review meetings with interdisciplinary project teams, analyzing designs using a combination of engineering calculations, computer-aided engineering tools, and/or analyses of test data. Additionally, you will advise on the selection of materials, design custom equipment, and manage the fabrication process to ensure delivery of high-quality equipment in accordance with the project schedule. You will also participate in dFMEA and pFMEA activities to ensure design and assembly process risks are identified and mitigated to acceptable levels. Furthermore, you will review engineering design documentation, ensure that systems are developed in accordance with best safety practices, and prepare technical reports and presentations to communicate designs/results to internal and external stakeholders. As a mentor, you will assist junior engineers and contribute to team building. This is a hybrid position, allowing for work from home up to 2 days per week, with occasional domestic and/or international travel.

Responsibilities:
  • Develop and utilize mathematical models to aid in design of fuel cell components and fuel-cell based systems.
  • Leads technical discussions and review meetings with interdisciplinary project team using informative, concise slide presentations and dialogue.
  • Analyzes designs utilizing a combination of engineering calculations, computer-aided engineering tools (FEA software such as Nastran or Ansys), and/or analyses of test data.
  • Advises selections for a range of materials including high temperature metal alloys, ceramics, and insulation.
  • Designs custom equipment and manages the fabrication process to ensure delivery of high-quality equipment in accordance with the project schedule.
  • Participates in dFMEA and pFMEA activities to ensure design and assembly process risks are identified and mitigate to acceptable levels.
  • Reviews engineering design documentation including P&ID's, technical reports, mechanical fabrication drawings, vendor supplied specifications, and design review slide decks.
  • Ensures that systems are developed in accordance with best safety practices. This includes participating in Hazard and Operability Analysis (HAZOP) reviews, as needed.
  • Prepares technical reports and presentations to communicate designs/results to internal and external stakeholders.
  • Acts as a mentor toward junior engineers and assists in training and team building.
  • This is a hybrid position; may work from home up to 2 days per week. Travels (5%) domestically and/or internationally.

Requirements:
  • Must possess at least a master's degree or its equivalent in Mechanical Engineering or related field and at least 5 years of experience as a Mechanical Engineer or in a related role.
  • In the alternative, a bachelor's degree or its equivalent in Mechanical Engineering or related field and at least 7 years of progressive experience as a Mechanical Engineer or a related role would be acceptable.
  • At least 3 years of experience ANSYS Fluent CFD software.
  • At least 2 years of experience with fuel cell stack interface hardware.
  • At least 2 years of experience carrying out mechanical engineering duties such as, but not limited to: conceptual design, computational fluid dynamics analysis, creating drawings specifications, laboratory component testing, vendor fabrication quoting, and materials selection.
  • At least 2 years of experience with Autodesk Inventor CAD software and Autodesk Vault file management software.
  • At least 1 year of experience with bolt torque calculations for bolted joins including those with gasketed interfaces.

Benefits:
  • Competitive compensation package.
  • Comprehensive benefits including medical, dental, vision, company-paid life/disability insurance, 401(k) plan, employee stock purchase plan, and generous paid leave.

Equal Opportunity Employer:
FuelCell Energy is an equal-opportunity employer committed to an inclusive and safe work environment for people of all backgrounds.

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