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Lead Process Engineering Specialist

2 months ago

Secaucus, New Jersey, United States ZT Systems Full time

The Principal Manufacturing Process Engineer plays a crucial role in defining process standards, guiding the strategic vision for production and process roadmaps, and spearheading the adoption of innovative technologies. This position is also pivotal in establishing success metrics for Manufacturing Engineering while serving as a technical mentor to production engineering teams. The scope of this role encompasses the entire production lifecycle, including material preparation, assembly, testing, and shipment, while ensuring alignment across global facilities and collaboration with external departments.

Key Responsibilities

  • Process Development:
  • Define the strategic pathway for process advancement
  • Provide guidance on the design, execution, and evaluation of manufacturing processes
  • Emphasize process adaptability to support rapid and varied product transitions
  • Continuous Improvement:
  • Set benchmarks for key production metrics, such as cycle time and yield, ensuring uniformity across business partners and facilities
  • Oversee global factory performance metrics, control limits, and anomalies to deliver trend insights
  • Lead initiatives aimed at enhancing process efficiency
  • Identify and address global process constraints
  • Factory Support:
  • Diagnose and resolve factory disruptions
  • Analyze global trends and proactively implement solutions across sites
  • Collaborate with factory leadership to create documented standards for tools and equipment
  • Document, escalate, and resolve issues raised by factory personnel
  • Enhance and maintain the support management system
  • New Product Introduction:
  • Collaborate with NPI Engineers to prepare factories for new product launches
  • Establish best practices for Design for Manufacturing (DFM) and Process Failure Mode and Effects Analysis (PFMEA)
  • Evaluate new technologies, customer needs, and product specifications
  • Ensure factory readiness for changes
  • Provide technical insights for Manufacturing Engineering on next-generation products
  • Factory Automation:
  • Identify automation opportunities within existing and future factory processes
  • Lead the implementation of automation solutions by defining requirements and validating design approaches
  • Establish methods and standards for programming and training automated systems
  • Prepare new products for automation integration
  • Technical Mentorship:
  • Guide the Engineering Team on industry best practices
  • Collaborate with leadership to define internal success metrics
  • Establish criteria for evaluating project value
  • Assist in determining project feasibility
  • Support engineers in articulating project justifications
Qualifications
  • Master's Degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, Systems Engineering, or a related field with a minimum of 3 years of relevant experience
  • OR Bachelor's Degree in the same fields with at least 5 years of relevant experience
  • Certification as a Six Sigma Green Belt
  • Experience with factory simulation software, preferably FlexSim
  • Familiarity with assembly automation technologies
  • Knowledge of ISO 9000 standards
  • Passion for Continuous Improvement, Lean methodologies, Kaizen, and Six Sigma practices
  • Ability to apply technical knowledge in diverse and changing scenarios
  • Strong problem-solving skills with a focus on collaboration and adaptability
  • Analytical skills, including the ability to analyze data for meaningful insights
  • Familiarity with Data Analytics best practices and experience querying raw data
  • Excellent verbal and written communication skills
  • Ability to distill complex issues for varied audiences
  • Capability to synthesize information from multiple sources into actionable plans
  • Proficiency in Microsoft Office Suite (Outlook, Excel, Word)
About ZT Systems

At ZT Systems, you will engage in meaningful work alongside dedicated professionals. Daily, you will have the chance to collaborate with industry leaders to design, develop, and deliver impactful solutions to top-tier clients. This role offers hands-on experience in a dynamic environment that is both challenging and rewarding.

Our culture is built on values that emphasize hard work and quick thinking. We view challenges as opportunities to improve, push boundaries, and accelerate our progress. When faced with setbacks, we learn and move forward together. In times of success, we leverage that momentum to reach even greater heights. We strive to create value in all our endeavors, laying the groundwork for today while shaping the future.

Join ZT Systems and contribute to building the technological infrastructure that connects the globe.

What We Offer

When you become part of ZT, you will enjoy a comprehensive suite of inclusive employee benefits designed to evolve with you and our organization. From competitive salaries to 401K matching, extensive health and wellness programs, and tuition reimbursement, ZT Systems provides industry-leading benefits packages for eligible employees to enhance your quality of life.