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Electrical Systems Simulation Engineer

2 months ago

Columbia, South Carolina, United States Integer Technologies LLC Full time

Company Overview

Integer Technologies LLC is a pioneering research and development organization dedicated to advancing technology and enhancing national security. Our focus lies in conducting research and developing innovative solutions for the Department of Defense (DoD) and various U.S. Government entities, transforming theoretical research into practical applications with significant military and commercial relevance. Our primary research areas encompass power and energy systems, unmanned systems (particularly in maritime contexts), digital engineering, and cutting-edge manufacturing techniques.

Our initiatives in power and energy systems are instrumental in supporting the electrification of military platforms, including naval vessels. Our research encompasses hybrid and electric propulsion technologies, extensive energy storage solutions, power conversion mechanisms, autonomous systems, digital twin technology, and the integration of mission-critical systems to ensure rapid and dependable power system responses.

Position Overview

The role of the Electrical Hardware-in-the-Loop (HIL) Engineer necessitates a robust foundation in real-time simulation of electrical power systems, power conversion technologies, electric machinery, and control systems. The ideal candidate will possess a deep understanding of the multi-faceted physics governing power system components and will be adept at maintaining virtual models of physical systems for applications such as health monitoring, diagnostics, prognostics, and advanced control strategies. The Electrical HIL Engineer should be proficient in identifying key features and dynamic behaviors of physical systems across electrical, thermal, and mechanical domains, and be capable of developing accurate computational models that reflect these characteristics.

A successful applicant will have experience with controller hardware-in-the-loop (CHIL), where a physical power system's controller executes control application code in conjunction with a real-time power system model. Additionally, experience in power hardware-in-the-loop (PHIL) testing, where actual power hardware is evaluated at full-scale power and voltage levels through interfacing with simulators, is essential.

The candidate must exhibit a commitment to continuous learning and professional development, maintaining a proactive approach to enhancing their expertise. Organizational skills and attention to detail are crucial, as this role may involve collaboration with clients whose requirements are dynamic and sometimes challenging to articulate. Strong communication skills will be advantageous.

Integer Technologies LLC operates as a research and development entity focused on solving complex challenges that currently lack established solutions. To meet both internal and client project objectives, candidates must be capable of conducting research, assimilating new concepts from various engineering disciplines on advanced topics, and documenting their findings in an accessible manner for non-experts.

Essential Qualifications

  • Bachelor's degree in electrical engineering, mechanical engineering, or a related technical field.
  • Proven expertise in at least one computer modeling and simulation environment (preferably MATLAB/Simulink).
  • Proficiency in at least one programming language (e.g., Python, C++, Java).
  • Understanding of HIL challenges, including communication protocol coordination, amplifier bandwidth selection, and latency minimization.
  • Mastery of at least one real-time computer modeling and simulation platform such as RTDS, Opal-RT, or Speedgoat.
  • Experience with controller hardware-in-the-loop (CHIL) testing.
  • Experience with power hardware-in-the-loop (PHIL) testing.
  • Hands-on experience testing power equipment such as converters, generators, motors, and batteries.
  • Demonstrated subject matter expertise in areas such as:
    • Electrical Power and Energy Systems including electric machinery, gas turbines, diesel generators, propulsion systems, batteries, and power electronics.
    • Cooling and Ventilation Systems including heat exchangers, pumps, valves, and fans.
    • Machinery Control Systems including sensing, communication, and control systems for electromechanical systems.
    • Experience with ship power systems, microgrid systems, and integrated power system concepts.
    • U.S. citizenship and eligibility to obtain a U.S. Secret security clearance.

Preferred Qualifications

  • A graduate degree (Masters/PhD) in electrical engineering, mechanical engineering, or a related technical field. Relevant industry experience, technical leadership, or publications may substitute for an advanced degree.
  • In-depth knowledge of simulation solver technologies and numerical integration methods.
  • Experience with military and/or marine power systems.
  • Familiarity with software version control and agile coding practices.
  • Experience in writing, simulating, and deploying control software for power systems.
  • Experience in automating and scheduling simulation processes.
  • Knowledge of optimal control of dynamic systems.
  • Experience applying machine learning to data-driven modeling.
  • Real-time simulation of power system components using platforms like RTDS or Speedgoat.

Compensation and Benefits

  • Competitive base salary exceeding local and national industry averages.
  • Comprehensive medical, prescription, vision, and dental insurance coverage for employees and their dependents.
  • Performance-based bonuses at year-end.
  • 401(k) plan with immediate company matching.
  • Paid vacation and sick leave.
  • Paid holidays and bereavement leave.
  • Flexible work schedule: Option to work from home on designated days.
  • Paid parental leave.

Company Culture

  • A dynamic startup environment backed by the stability of a well-established organization.
  • Direct access to leadership and a culture that prioritizes people over processes.
  • A collaborative atmosphere where team members support each other's growth.
  • Unlimited coffee for all employees.