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Structures Compression Systems Senior Engineer
2 months ago
Job Title: Structures Compression Systems Senior Engineer
Location: Remote
Reports to: Chief Engineer, Compressors
Job Summary:
We are seeking a highly skilled Senior Engineer to join our team at HANWHA AEROSPACE USA LLC. As a Structures Compression Systems Senior Engineer, you will play a crucial role in the design, analysis, and optimization of compression system structures used in aircraft gas turbine engines.
Key Responsibilities:
- Design and Analysis: Design compression system components, including rotor blades, stators, casings, and other structural elements. Utilize reduced-order structural analysis tools and finite element analysis (FEA) to optimize component geometries for strength, stiffness, and weight.
- Material Selection: Collaborate with materials engineers to select appropriate materials and manufacturing processes for compression system components, considering factors such as material properties, environmental conditions, and cost-effectiveness to ensure optimal performance and durability.
- Fatigue and Fracture Analysis: Perform fatigue life and fracture mechanics analyses to assess the structural integrity of compression system components over the operational conditions defined by the mission. Identify critical locations and potential failure modes, and develop mitigation strategies to enhance component reliability.
- Vibration and Modal Analysis: Conduct vibration and modal analysis to characterize the dynamic behavior of compression system structures. Identify natural frequencies, mode shapes, and potential resonance effects, and implement design modifications to mitigate vibration issues.
- Thermal Analysis: Evaluate thermal effects on compression system structures due to aerodynamic heating, cooling flows, and internal heat generation. Implement adequate thermal management strategies to prevent excessive temperature gradients and thermal stresses.
- Design Optimization: Collaborate with aerodynamic engineers to optimize compressor blade and vane shapes for improved aerodynamic performance while maintaining structural integrity and longevity. Balance structural requirements with aerodynamic and aeromechanics objectives to achieve the best overall design solution.
- Testing Support: Provide support for structural testing of compression system components and assemblies. Analyze test data to validate analytical predictions and refine structural models and design methodologies.
- Risk Assessment: Conduct risk assessments to identify potential structural issues such as flutter, resonance, and fatigue cracking. Develop risk mitigation plans and work closely with aerodynamic, mechanical, and systems engineers to address identified risks.
- Documentation and Reporting: Prepare technical reports, design documentation, and presentations to communicate structural analysis results, design recommendations, and project status to internal stakeholders and customers.
Qualifications:
- Education: Bachelor's and preferably Master's degree in Aerospace Engineering, Mechanical Engineering, or a related field.
- Experience: 5-10 years of experience with engineering design and/or analysis of compression systems for gas turbine engines from a large OEM or supplier.
- Skills: Solid background in structural mechanics, finite element analysis, and aerospace materials. Proficiency in FEA tools (e.g., ANSYS, Nastran) and CAD software (e.g., CATIA, Siemens NX). Good problem-solving skills, attention to detail, and ability to work effectively in a multidisciplinary team environment.
About Us:
HANWHA AEROSPACE USA LLC is an Equal Opportunity Employer. We conform to all the laws, statutes, and regulations concerning equal employment opportunities and affirmative action. We strongly encourage women, minorities, individuals with disabilities, and veterans to apply to all of our job openings. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, national origin, age, disability status, Genetic Information & Testing, Family & Medical Leave, Sexual Orientation, and Gender Identity or Expression, protected veteran status, or any other characteristic protected by law.
