Manufacturing Engineering Body, Semi

3 weeks ago

Fremont, California, United States Tesla Full time

As a Manufacturing Engineer at Tesla, you will play a critical role in developing world-class equipment and processes that drive our product launch lifecycle from design to full production ramp.

This role requires a highly driven Engineer to work closely with cross-functional teams, including Design Engineering, Quality, Production, Maintenance, and External Vendors, to take new vehicle designs from initial concept through prototype development and into high-volume production.

Responsibilities
  • Collaborate with Design Engineering to develop products that lend themselves to streamlined and robust manufacturing methods with industry-best safety, quality, rate, and cost.
  • Support Tesla's factory and facility teams to develop highly-efficient and optimized factory-level layouts.
  • Take direct responsibility for exceeding market-leading dimensional quality and lead all activities towards this objective, including the development of GD&T strategies, quality control plans, and dimensional improvement plans.
  • Lead the development of innovative and robust tooling design to achieve the process plan and GD&T strategy, working closely with Tesla's partner vendors to buy-off and deliver the final product.
  • Drive the continued improvement of early project planning documents, such as project timelines, Requests for Quotations, FMEA's, and Safety Risk Assessments.
  • Lead the development and introduction of processes and equipment associated with early prototype builds and highlighting key process and equipment improvement opportunities throughout the prototype builds themselves.
  • Work closely with Tesla's partner vendors to develop world-class production lines with unprecedented simplicity, density, speed, and automation.
  • Lead the installation, commissioning, and ramp of high-volume production lines, ensuring close collaboration with Tesla's partner vendors to deliver the line in the shortest possible time and lowest possible cost.
  • Initiate and drive strategies to rapidly ramp the quality and rate of newly launched production lines to full capacity with a focus on maintaining the highest safety standards throughout the ramp duration.
  • Build on the success of existing line layouts, processes, and tooling to further improve material flow, waste reduction, safety, and ergonomics by utilizing lean manufacturing best practices and structured problem-solving methodologies.
Requirements
  • B.S. in Mechanical, Manufacturing, or Electrical Engineering; or equivalent experience and evidence of exceptional ability.
  • 5+ years of related experience developing and launching complex assembly processes.
  • A 'can-do' attitude with open-mindedness and a strong desire to think 'outside the box'.
  • A proven track record of taking initiative, managing competing demands, collaborating closely with others, and remaining positive in high-pressure environments.
  • A demonstrated ability to be detail-oriented and make data-based decisions, owning assignments and taking full accountability for their successful and timely delivery.
  • Flexibility and adaptability to changing priorities and assignments, coping with rapidly changing inputs, constraints, and priorities.
  • Strong familiarity with structured problem-solving methodologies such as DMAIC, 5 Whys, Fishbone, and 8D.
  • Extensive hands-on experience with modifying jigs, fixtures, and coordinating equipment installations.
  • Strong understanding of BOMs, OEE, manufacturability, DFM, process design, process validation, assembly methods, design reviews, and cost reduction methodologies.
  • Experience with AUTOCAD, CATIA, SOLIDWORKS, and other similar software/tools.
Compensation and Benefits

As a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction.
  • Family-building, fertility, adoption, and surrogacy benefits.
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution.
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA.
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA).
  • LGBTQ+ care concierge services.
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits.
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance.
  • Employee Assistance Program.
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays.
  • Back-up childcare and parenting support resources.

Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance.

Weight Loss and Tobacco Cessation Programs.

Tesla Babies program.

Commuter benefits.

Employee discounts and perks program.

Expected Compensation: $104,000 - $258,000/annual salary + cash and stock awards + benefits.

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