Process Development Engineer

1 day ago

Alpharetta GA USA, United States Avanos Medical Full time
About Avanos Medical

Avanos Medical is a medical device company dedicated to delivering clinically superior breakthrough solutions that improve patient outcomes. Our mission is to create innovative healthcare solutions that address the most pressing healthcare needs, such as reducing opioid use and enhancing patient recovery.

Job Title: Senior Engineer, Advanced Process Development

We are seeking a highly skilled Senior Engineer to join our Advanced Process Development team. As a key member of our R&D group, you will be responsible for designing, developing, and commercializing processes and equipment for new products in our R&D portfolio.

Key Responsibilities:
  • Provide technical leadership in new product process development, ensuring high process capability and low product costs.
  • Serve as a process expert on projects, supporting Avanos' R&D new product development efforts.
  • Collaborate with vendors and external suppliers to develop process specifications and arrange equipment, parts, and material purchases.
  • Create and maintain accurate documentation of tool drawings, design concepts, shop orders, and concepts in accordance with R&D and QA functions.
  • Mentor junior engineers within the Advanced Process Development team.
  • Implement the transition of new technology to ensure production continues without delay.
  • Estimate equipment costs and development times to inform new product development schedules and budgets.
  • Estimate staffing requirements, production cycle times, and relative costs to provide data for operational decisions.
Requirements:
  • Bachelor's degree in Industrial, Mechanical, Manufacturing, Electrical, or Chemical Engineering.
  • 7+ years of experience in technical and/or operational assignments within an Operations and/or R&D medical device environment.
  • Strong experience using manufacturing analysis tools, including Designs of Experiments, Design for Six Sigma, Process Capability studies, etc.
  • Experience with authoring and reviewing process validation protocols (IQ/OQ/PQ), execution, and data analysis.
  • Experience performing design transfers of new products from initial concept through launch.
  • Experience developing and leveraging relationships with external suppliers.
  • Proven collaboration with cross-functional/multi-disciplinary teams. Results-oriented.
  • Strong analytical skills and problem-solving skills.
  • Solid knowledge of engineering principles, scientific analysis, and project management.
  • Strong communication skills (written and verbal).
  • Ability to prioritize multiple projects across several locations.
  • Willingness to travel up to 50%.
Preferred Qualifications:
  • Candidates with a Master's degree in Engineering.
  • Experience in factory automation development and installation, including programming, layout, and design, build and transfer, vision and inspection systems, vendor management.
  • Experience in medical device manufacturing assembly processes, including polyurethane balloon forming, radiofrequency tipping equipment, pad printing, bonding with different adhesive methodologies (UV, solvent, mechanical), vision systems, leak testing equipment, machining, metal working, and delivering RF ablation technologies.
  • Knowledge of polymer processing techniques, including injection molding and extrusion.
  • Fluency in Spanish.
  • Black belt in Lean Principles.
  • Working knowledge of solid modeling software (Solidworks preferred).
About Our Culture:

At Avanos Medical, we value innovation, collaboration, and making a difference in the lives of patients and communities around the world. We offer a comprehensive and competitive range of benefits, including a generous 401(k) employer match, free onsite gym, and benefits on day one. Our headquarters region has been voted 'best place to live' by USA Today.

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