Quality Assurance Specialist

4 weeks ago


Caddo Mills, Texas, United States Elkay Full time
Job Summary:

The Quality Engineer is responsible for ensuring that products received, manufactured, and shipped from Caddo Mills, TX meet quality standards. This role will lead the charge with any Quality issues or addressing problems, conducting root cause analysis with operational issues, supplier or part issues, and escalating to relevant teams.

This position will work closely with the plant manager in integrating quality processes and procedures with operations. The Quality Engineer will oversee inventory control and support continuous improvement using the lean Zurn Elkay Business Systems (ZEBS) principles.

Key Responsibilities:

  • Microsoft Dynamics 365 implementation support
  • Cycle counting to ensure inventory accuracy
  • RMA processing
  • Support Operations with inbound and in-process inspections and problem-solving to prevent quality escapes, working with internal engineering and other key stakeholders
  • Ensure tools are calibrated per IAPMO standards and NSF standards
  • Check manufacturing work and record problems and resolution in the Quality Management System
  • Execute inbound inspections from suppliers to ensure inbound product compliance, work with and collect process data as required, and write summaries to validate or show deviations from existing standards
  • Perform receiving, in-process, and final inspection activities
  • Perform internal manufacturing process and product audits as directed
  • Support quality management system audits
  • Assist with PPAP validations
  • Assist implementation/optimization of ERP system at site level
  • Report supplier nonconformances through the Global Supplier Quality reporting system and business unit systems and to cross-functional stakeholders. Collaborate with Global Supplier Quality team to resolve supplier quality issues.
  • Assist with nonconforming material containment process within the business unit
  • Communicate with quality department team and internal disciplines to communicate and resolve customer quality concerns
  • May be assigned to participate in projects as a part of development as assigned by Quality System or Engineering supervision/support team
  • Support quality department with Corrective and Preventive Action Process
  • Perform nonconforming material analysis as directed
  • Collect process data as required and maintain quality records
  • Support continual improvement (#CI) objectives as assigned
  • Continually learn and successfully execute processes to meet organizational objectives
  • Other projects as assigned

Qualifications/Requirements:

  • Two years technical degree or equivalent experience
  • Min One year experience with ERP systems
  • Min One year experience in manufacturing or quality engineering function
  • Demonstrated communication and problem-solving capabilities. Experience with 8D problem-solving methodology
  • Knowledge of blueprint reading
  • MS Office (Word/Excel/PowerPoint/Outlook) knowledge required
  • Knowledge of statistical process methodology/inspection methods. Can work with Hand Gauges (calipers, micrometers, etc.)
  • Proficient computer skills
  • Excellent communication and teamwork ability
  • Experience with various forklifts and stock-handling preferred
  • ASQ certification preferred

Total Rewards and Benefits:

  • Competitive Salary
  • Medical, Dental, Vision, STD, LTD, AD&D, and Life Insurance
  • Matching 401(k) Contribution
  • Health Savings Account
  • Up to 3 Weeks Vacation
  • 12 Paid Holidays
  • Annual Bonus Eligibility
  • Educational Reimbursement
  • Matching Gift Program

Equal Opportunity Employer – Minority/Female/Disability/Veteran



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