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Manufacturing Process Specialist

2 months ago

Kent, Ohio, United States Schneller Full time
Manufacturing Process Specialist

The Manufacturing Process Specialist plays a crucial role in the production of laminates, thermoplastics, and various materials/products at Schneller.

Key Responsibilities:

  • Enhance environmental, health, and safety measures.
  • Optimize production equipment utilization.
  • Drive continuous improvement in throughput and first-pass quality.
  • Assist in the development and implementation of new product manufacturing processes.
  • Oversee the scaling up of new processes, including the installation, upgrading, and maintenance of equipment.
  • Refine Process Engineering Guidelines to ensure process reliability and reproducibility before transitioning to manufacturing.

Essential Duties:

  • Embody Schneller values and demonstrate a commitment to quality products and processes.
  • Provide daily production support through data collection and analysis for troubleshooting.
  • Lead root cause analysis and implement permanent corrective actions.
  • Identify and spearhead cycle time reduction initiatives.
  • Collaborate with Engineering & Technology and Sales teams on new product development to ensure manufacturability that is both safe and cost-effective.
  • Create process maps, FMEAs, control plans, and Standard Work Instructions for various operations.
  • Work with Process Engineering, Maintenance, and Operations teams to select, install, upgrade, and maintain equipment to enhance safety, quality, and efficiency.
  • Lead process improvement initiatives, including methodologies such as 5S/6S, MDI, and Six Sigma.
  • Prepare and distribute detailed technical reports summarizing project outcomes and status updates.
  • Conduct necessary performance testing for processes or products.
  • Support the development and execution of inspection procedures in collaboration with the Quality team.
  • Initiate First Article Inspections as needed to ensure timely process completion.
  • Engage in travel to suppliers, equipment vendors, and customers as required (approximately 10%).
  • Fulfill additional responsibilities as necessary to meet customer and business needs.

Minimum Qualifications:

  • Bachelor of Science degree in an Engineering discipline (Chemical, Materials, Polymer, Industrial, or Mechanical).
  • 2-5 years of relevant experience in an industrial setting.
  • 1-2 years of experience in controls, with a desire to further develop this skill set.
  • Strong written and verbal communication abilities.
  • Proficient in Microsoft Word, Excel, Project, and other MS Office applications.
  • Effective problem-solving skills in a deadline-driven environment, utilizing tools such as 8D.
  • Knowledge of and ability to apply Statistical Process Control (SPC) methods.
  • Ability to work independently and as part of a cross-functional team.
  • Willingness to spend significant time on the manufacturing floor interacting with equipment and operations teams.
  • Availability to occasionally work outside of standard business hours, including weekends/evenings/nights, and to address critical issues remotely.

Desired Qualifications:

  • Familiarity with lean manufacturing principles, standard work development, continuous improvement, and cost reduction strategies.
  • 1-2 years of experience with Allen Bradley controls, including programming simple control loops and updating HMI interfaces.
  • Demonstrated skills in prioritization, organization, and project management.
  • Proven track record of success in a manufacturing environment.