Tooling Engineer
3 weeks ago
Job Summary
Flex-N-Gate Detroit, LLC is seeking a skilled Tooling Engineer to join our team. As a Tooling Engineer, you will be responsible for developing and maintaining effective methods of efficient and profitable manufacturing.
Key Responsibilities
- Coordinate tooling for new jobs and changes to existing jobs in accordance with customer specifications.
- Ensure advanced programs adhere to customer specifications and established standards.
- Create and maintain timelines for production tooling and equipment engineering changes, vendor tryouts, and installation.
- Follow up on tooling and equipment related to engineering changes or new builds and provide direction and assistance to vendors.
- Solicit vendor quotes and help select vendors based on cost, timing, and previous work quality.
- Responsible for Design Potential Failure Mode Effect (DFMEA) and Process Potential Failure Mode Effect and Analysis (PFMEA), process flow diagrams for work instructions, packaging instructions for all product.
- Responsible for the transfer of engineering data to supplier operations when necessary.
- Responsible for tooling set up sheets.
- Responsible for Product Verification Database.
- Responsible for Document Control Change Form (DCCF)
- Responsible for updating Master Blue Print Listing
- Quotes, analyzes, and manages any cost reductions and improvements in current production and continuous improvement projects.
- Provides engineering support on technical issues to all departments.
- Finds new product and manufacturing methods to improve production.
- Provides support to tooling and weld technicians in problem-solving any process deficiencies in the tooling or welding of certain product.
- Understands strain grid analyses and forming analyses for forming die operations.
- Works with the customer (engineering) in the development of manufacturing product design.
- Assists in the quoting effort, with the input from affected departments in quoting production tooling and equipment with all the necessary paperwork for engineering changes only.
- Understands, adheres to, and practices safety guidelines in the production environment.
- Monitors progress of jobs being performed by tool sources and assists them with any problems they may have.
- Reviews tool designs submitted by tool sources and makes necessary recommendations to meet customer specifications and assures process capability.
- Ensures timing, cost, and customer satisfaction throughout the program duration.
- Ensures that all information and communications are documented and relayed throughout the appropriate channels.
- Analyzes and implements the most economical production methods of equipment.
- Analyzes and implements an effective method to reduce steel progression.
- Initiates, facilitates, and maintains project plans for all team members.
- Identifies and qualifies all potential program risks, identifies program unknowns, and establishes contingency plans to keep the program progressing.
- Maintains program timing and budgets.
- Attends APQP meetings to support successful launch of new programs.
- Attends new tooling reviews with corporate tooling design team.
- All other duties as assigned.
- The incumbent is responsible for the awareness, understanding, specific responsibilities, and management of the Environmental Management System (EMS) as stated in EMS policy CEVPL.00005.
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