Tooling Engineer

3 weeks ago


Detroit, Michigan, United States Flex-N-Gate Detroit, LLC Full time

Job Summary

Flex-N-Gate Detroit, LLC is seeking a skilled Tooling Engineer to join our team. As a Tooling Engineer, you will be responsible for developing and maintaining effective methods of efficient and profitable manufacturing.

Key Responsibilities

  • Coordinate tooling for new jobs and changes to existing jobs in accordance with customer specifications.
  • Ensure advanced programs adhere to customer specifications and established standards.
  • Create and maintain timelines for production tooling and equipment engineering changes, vendor tryouts, and installation.
  • Follow up on tooling and equipment related to engineering changes or new builds and provide direction and assistance to vendors.
  • Solicit vendor quotes and help select vendors based on cost, timing, and previous work quality.
  • Responsible for Design Potential Failure Mode Effect (DFMEA) and Process Potential Failure Mode Effect and Analysis (PFMEA), process flow diagrams for work instructions, packaging instructions for all product.
  • Responsible for the transfer of engineering data to supplier operations when necessary.
  • Responsible for tooling set up sheets.
  • Responsible for Product Verification Database.
  • Responsible for Document Control Change Form (DCCF)
  • Responsible for updating Master Blue Print Listing
  • Quotes, analyzes, and manages any cost reductions and improvements in current production and continuous improvement projects.
  • Provides engineering support on technical issues to all departments.
  • Finds new product and manufacturing methods to improve production.
  • Provides support to tooling and weld technicians in problem-solving any process deficiencies in the tooling or welding of certain product.
  • Understands strain grid analyses and forming analyses for forming die operations.
  • Works with the customer (engineering) in the development of manufacturing product design.
  • Assists in the quoting effort, with the input from affected departments in quoting production tooling and equipment with all the necessary paperwork for engineering changes only.
  • Understands, adheres to, and practices safety guidelines in the production environment.
  • Monitors progress of jobs being performed by tool sources and assists them with any problems they may have.
  • Reviews tool designs submitted by tool sources and makes necessary recommendations to meet customer specifications and assures process capability.
  • Ensures timing, cost, and customer satisfaction throughout the program duration.
  • Ensures that all information and communications are documented and relayed throughout the appropriate channels.
  • Analyzes and implements the most economical production methods of equipment.
  • Analyzes and implements an effective method to reduce steel progression.
  • Initiates, facilitates, and maintains project plans for all team members.
  • Identifies and qualifies all potential program risks, identifies program unknowns, and establishes contingency plans to keep the program progressing.
  • Maintains program timing and budgets.
  • Attends APQP meetings to support successful launch of new programs.
  • Attends new tooling reviews with corporate tooling design team.
  • All other duties as assigned.
  • The incumbent is responsible for the awareness, understanding, specific responsibilities, and management of the Environmental Management System (EMS) as stated in EMS policy CEVPL.00005.

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