Plastics Industry Maintenance Manager
5 days ago
At Genpak, we are seeking a highly skilled and experienced Maintenance Manager to join our team. This is an excellent opportunity for a seasoned professional to take on a challenging role and contribute to the success of our organization.
About the RoleThe Maintenance Manager will be responsible for overseeing the maintenance requirements of production, facility, and utilities for our 24/7 manufacturing environment. This includes designing, implementing, and managing programs for effective maintenance operations.
Main Responsibilities- Establish plans that support company maintenance and performance objectives and communicate these effectively to plant teams and all levels of employees.
- Provide technical guidance and expertise to aid in the accomplishment of objectives and develop a knowledgeable and efficient maintenance team.
- Identify and lead root cause analysis of maintenance failures.
- Support problem resolution and decision-making.
- Manage reliability requirements as determined by the Corporate Reliability Manager.
- Establish systems to collect data, analyze productivity, and set targets to meet department goals.
- Changeover targets, Overall Equipment Efficiency.
- Establish and meet corporate key performance indicators.
- Assist with preparation and management of maintenance budgets to meet set objectives.
- Implement and utilize visual and structured communications through a well-implemented and sustained Tier process.
- Establish an environment that prioritizes the response to outages and the restoration of equipment functionality.
- Ensure utilization of Computerized Maintenance Management System (CMMS), LEAN tools, and computer applications to improve Operational Equipment Efficiencies (OEE) percentages and reduce equipment downtime.
- Track key performance indicators on an ongoing basis. Identify and communicate issues to plant management.
- Implement appropriate corrective actions to deliver departmental results.
- Identify predictive maintenance opportunities and ensure timely completion of changeovers, set-up, and preventative maintenance requirements.
- Maintain accurate records of maintenance operations.
- Support management and prioritization of work orders.
- Use a comprehensive and methodical project management approach to ensure successful implementation from inception through to completion.
- Prepare and present timelines and budgetary requirements.
- Manage internal and external participants for successful completion of objectives, through project status meetings focused on on-time and on-budget delivery.
- Work directly with Original Equipment Manufacturers (OEMs).
- Maintain Operations team involvement with and knowledge of the project through effective communications including status and debriefing meetings.
- Manage and develop a highly skilled maintenance staff that is process driven and excellence motivated.
- Hire and train a team of maintenance employees to conduct a full range of responsibilities at the manufacturing site.
- Identify roles and responsibilities with the maintenance department.
- Coach and develop existing employees within a pay-for-skills environment.
- Identify, implement, and manage effective training programs and procedures in the maintenance area and ensure training requirements are met.
- Develop employees for next level opportunities to ensure your and their progression within the organization.
- Conduct timely skills evaluations.
- Translate plant goals into functional and individual goals.
- Facility maintenance and monitoring that is focused on providing a safe and work-friendly environment at an acceptable cost.
- Maintain improvement year over year in kWh per finished good pounds.
- Through the application of LEAN tools such as 5S and Gemba walks, supervise the activities of the building/utility/mech upkeep ensuring personnel maintain a clean and orderly facility.
- Ensure that employee work and non-work areas are structurally sound, functional, safe, and environmentally compliant.
- Manage and monitor the completion of day-to-day maintenance responsibilities.
- Perform daily and weekly inspection of facility to ensure smooth Operations.
- Demonstrate a year over year improvement on Maintenance Scorecard as evaluated during Operations Review process.
- Monitor costs and expenses to meet budget goals and ensure optimal cost effectiveness.
- Promotes knowledge sharing across the facilities to fully leverage innovation and process improvements.
- Actively participate in and support plant flex scheduling program.
- Minimum of 5 years of experience in a managerial or supervisory position.
- Education or a degree in a relevant field a plus.
- Knowledge of the Plastics Industry processes and equipment, specifically extrusion and thermoforming.
- Knowledge of raw material and production supplies utilized in the production of finished goods.
- Knowledge of MS Office and familiarity with database applications.
- Basic understanding of plastic physical properties and behaviors.
We offer a competitive salary of approximately $120,000 per annum, depending on experience, plus a comprehensive benefits package, including medical, dental, and vision insurance, 401(k) matching, and paid time off.
About GenpakGenpak is a leading manufacturer of packaging solutions for the food industry. We are committed to delivering high-quality products and services that meet the needs of our customers. Our team is passionate about innovation, safety, and customer satisfaction.
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