Sensor Engineer

We are seeking a highly skilled Sensor Mechanics Engineer to join our Development Engineering team at I.F.M. USA Inc. in Malvern, PA.

The Sensor Mechanics Engineer will be responsible for developing mechanical prototypes for flow and temperature sensors, ensuring designs are functional and robust. This role requires hands-on experience with prototype building using machine shop tools and equipment, as well as proficiency in CAD software for mechanical design and modeling.

• Develop mechanical prototypes for sensor technologies, ensuring designs are functional and robust
• Utilize machine shop tools and equipment to fabricate, assemble, and modify mechanical prototypes
• Conduct hands-on assembly, testing, and refinement of mechanical prototypes, identifying areas for improvement and iterating designs accordingly
• Design and execute mechanical experiments to evaluate the performance and durability of sensor prototypes under real-world conditions
• Collaborate with engineering teams to integrate sensor technologies into mechanical prototypes, ensuring proper fit, form, and function within larger systems
• Document prototype development processes, test procedures, and results, making clear recommendations for design enhancements

• Bachelor's degree in Mechanical Engineering, Mechatronics, or a related field
• Hands-on experience with prototype building using machine shop tools and equipment
• Proficient in CAD software (e.g., SolidWorks, AutoCAD) for mechanical design and modeling
• Experience assembling, testing, and refining mechanical prototypes in a machine shop or lab environment
• Strong problem-solving skills with the ability to iterate on designs based on test feedback
• Excellent technical documentation and communication skills for presenting results and recommendations to engineering teams

• 3 years of experience in mechanical prototype development within an engineering environment
• Familiarity with sensors and their integration into mechanical systems, including hands-on testing and design improvements
• Knowledge of mechanical testing tools and methods, as well as programming for data analysis (e.g., MATLAB, Python)
• Understanding of materials used in sensor housings, such as plastics and metals
• Ability to multitask and work efficiently in a fast-paced, high-visibility environment
• A passion for learning new skills, sharing knowledge, and contributing to continuous improvement

This position is ideal for a hands-on engineer who enjoys the challenge of prototype development and working in a machine shop environment to bring innovative sensor technologies to life.

I.F.M. USA Inc. is a subsidiary of ifm electronic gmbh, a global company with over 8,750 employees in 165 countries serving 155,000 customers worldwide. Our core business is the development and production of sensors and controls for industrial automation and process applications.

We are committed to creating a positive, diverse, and inclusive work environment that fosters honest communication and trust. Our employees are engaged, enabled, and empowered to realize their full potential in a supportive and collaborative culture.

We are an Equal Opportunity Employer and do not discriminate on the basis of race, color, religion, gender, national origin, age, disability or handicap, marital or protected veteran status, genetic information, sexual orientation, gender identity, or any other category protected under applicable federal, state or local law.