Staff Mechanical Design Engineer, R&D

4 weeks ago


Acton, Massachusetts, United States Insulet Corporation Full time

Job Summary:

Insulet Corporation is seeking a highly motivated and experienced Mechanical Design Engineer to join our R&D team. As a key member of our design team, you will be responsible for designing and developing Insulet's next-generation wearables and platform extensions.

Responsibilities:

  • Design device subsystems using CAD software and support full system integration efforts
  • Analyze design solutions using engineering software tools and statistical methods
  • Identify and mitigate risks associated with device functionality, reliability, safety, COGs, and manufacturing scalability
  • Design, setup, and execute or guide feasibility tests
  • Work on platform extensions that utilize Insulet's core pump technologies
  • Work with and lead cross-functional teams and efforts within the organization
  • Work within final assembly manufacturing environments and assist in early-stage process development and manufacturing optimization to ensure products meet design intent
  • Work with and manage external suppliers, conduct DFM reviews, and go onsite as needed
  • Conduct and lead competitor technology tear-down studies
  • Present engineering takeaways and proposed solutions to R&D, operations, and commercial stakeholders
  • Develop or guide development of fixtures and simple tooling to assemble and test early-stage prototypes
  • Mentor junior engineers, co-ops, and interns

Requirements:

  • Strong foundation in mechanical engineering fundamentals and first principles
  • Knowledgeable in the design and joining of plastic components for bio-compatible applications
  • Advanced CAD capabilities - complex assemblies, surfacing, and multi-body modeling experience, preferred
  • Ethical, responsible, and data-driven decision-maker
  • Ability to effectively communicate (verbal/written) at multiple levels of an organization
  • Knowledge and experience in design of experiments (DOE) and medical device V&V
  • Knowledge of Statistical Process Control (SPC), GD&T, Lean, Six Sigma, preferred
  • Knowledge of infusion pumps and subcutaneous injection systems, preferred
  • PC skills

Education and Experience:

Bachelor of Science in Mechanical Engineering or Biomedical Engineering. Master's Degree Preferred.

Minimum of 8 years of electromechanical product design and development experience, preferably medical device class II or III.

Experience in the design of injection molded components, stampings, and machined components.

Experience in the design of disposable, bio-compatible fluid paths and/or container solutions, a strong plus.

Experience with electromechanical devices (PCBA, batteries, interconnects, layout), a plus.

Experience in high volume product design (>10 million units per year), a strong plus.

A track record of generating novel ideas/IP, a strong plus.

Additional Information:

The position is hybrid at our Acton, MA location. 3 days/week in the office is the normal and depending on project 5 days/week may be required. Travel is estimated at 10% or less and will flex depending on business need.



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