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Senior Process Engineering Specialist
2 months ago
Key Responsibilities
§ Conducts thorough investigations and troubleshooting of manufacturing processes and equipment; identifies issues and leads the implementation of effective solutions.
§ Enhances process capability and output; upholds and elevates quality standards; devises innovative solutions. Establishes and enforces operational practices that ensure safe and efficient plant operations.
§ Evaluates manufacturing systems; recommends and executes enhancements to processes or equipment as necessary.
§ Analyzes processes; gathers measurements; interprets data; tests new methodologies; suggests modifications, updates, or other adjustments.
§ Collects essential data to facilitate improvements and modifications as assigned.
§ Applies scientific principles to assess process efficiencies.
§ Ensures equipment operates as intended and at optimal capacities; spearheads the implementation of solutions when equipment performance is subpar.
§ Utilizes simulation software as required; establishes best practices for production methodologies.
§ Maintains manufacturing reliability; enhances production rates, efficiencies, yields, costs, and changeovers. Ensures operational actions bolster reliability.
§ Collaborates with equipment designers and manufacturing teams to develop cost-effective production processes.
§ Acts as a mentor to junior engineers; provides training assistance as needed.
§ Supervises the work of junior engineers; offers constructive feedback as appropriate.
§ Aids in scheduling and coordinating tasks to meet stringent deadlines; adheres to financial budgets.
§ Engages with various engineers, planners, operations personnel, and other departments as necessary.
§ Maintains regular communication with plant operators, addressing their operational concerns and suggestions.
§ Collects, records, and transcribes data accurately.
§ Prepares monthly, quarterly, and annual operational reports; submits reports to the Production Manager.
§ Assesses process efficiency, quality, and safety; proposes enhancements when necessary; conducts troubleshooting on plant equipment and systems.
§ Investigates causes and effects of critical, emergency, and other shutdowns; analyzes data prior to and following shutdowns.
§ Evaluates how process changes will impact overall production and product quality; implements process improvements to minimize costs and enhance efficiency.
§ Assists with project planning and management; initiates minor capital upgrades as requested.
§ Provides insights during incident investigations as requested; advises on corrective measures.
§ Researches advancements in manufacturing technology; recommends updates as appropriate.
§ Prioritizes safety at all times. Evaluates safety and environmental concerns as required; ensures safe working conditions and compliance with health and safety regulations.
§ Adheres to all safety protocols and practices relevant to the position; participates in safety training; demonstrates commitment to and support of EHSS principles and values; advocates for safety.
§ Performs additional duties as assigned by management that generally align with the expected scope of this position.
§ Serves as a leader to a designated team of engineers; assumes delegated responsibilities of the Production Manager in their absence.
§ Reviews and develops Standard Operating Procedures.
This job description does not restrict management's right to assign or reassign duties and responsibilities at any time. It reflects management's assignment of essential functions and does not limit the tasks that may be assigned.
Experience Requirements
§ Significant experience as a Process Engineer in large-scale petrochemical operations.
§ Extensive operational experience in ethylene plants for Cracker and MEG plants for MEG, along with substantial CAPEX experience for CAPEX projects.
§ Ability to research and apply best practices in chemical plant operations; knowledge of safety, health, and environmental regulations pertinent to engineering and construction.
§ Proficient in interpreting engineering, construction, and technical specifications, drawings, schematics, and plans.
§ Understanding of complex government regulations and the ability to incorporate these requirements into chemical manufacturing processes.
§ Capability to translate technical documents into clear, understandable language for effective communication across all organizational levels.
§ Familiarity with industry rules, regulations, best practices, and performance standards in process engineering.
§ Highly organized, proactive, detail-oriented, with strong analytical and problem-solving skills.
§ Excellent time management and organizational skills; adaptable and able to thrive in a fast-paced environment.
§ Strong analytical and mathematical skills; solid grasp of engineering and manufacturing principles.
§ Comfortable integrating new technologies into existing business frameworks.
§ Experience with federal, state, and local environmental regulations, including RCRA.
§ Ability to manage multiple tasks, prioritize effectively, and follow through on assignments.
§ Proficient in computer applications, including Microsoft Office Suite; capable of using database systems and other relevant software.
§ Fluent in English, with strong reading, writing, and speaking skills to communicate effectively across all levels of the organization.
Education Requirements
§ Bachelor's or Master's Degree in Chemical Engineering or Mechanical Engineering.
§ Professional Engineer certification is advantageous.
§ Six Sigma certification is a plus.
Competencies
All Company Core Competencies, along with the following job-specific competencies:
§ Adaptability/Flexibility
§ Assertiveness
§ Initiative
§ Occupational Knowledge
§ Resourcefulness
Work Environment
The characteristics of the work environment described here are representative of those an employee may encounter while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
This position requires the employee to work in an office setting, outdoors, and be exposed to various chemicals and compounds, including hazardous fumes and odors. The employee may need to enter confined spaces and work at elevated heights. The employee may experience a range of temperatures from -10 degrees F to over 100 degrees F when outdoors. The employee must be able to wear the necessary personal protective equipment (PPE) as required by the location. General office noise may be present, along with louder sounds and vibrations when outdoors. The noise level in the work environment is typically moderate. All environments are safe with appropriate PPE.