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Control Systems Automation Specialist

2 months ago

Dalton, Georgia, United States Randstad Enterprise Full time

Position: Automation Engineer

Location: Dalton, GA (Relocation assistance available for non-local candidates)

Employment Type: Permanent

Compensation: $80,000 - $100,000 annually + 5% bonus

ROLE OVERVIEW:

The Automation Engineer will be responsible for the design, configuration, deployment, and maintenance of programmable logic control (PLC) systems throughout the facility. Key responsibilities include upgrading existing systems, implementing enhancements, and troubleshooting software within a dynamic manufacturing environment.

KEY RESPONSIBILITIES:

  • Maintain and enhance existing automation systems. Design, implement, and support new automation solutions.
  • Develop and troubleshoot advanced PLC logic across various platforms, including Siemens, Allen Bradley, Control Logix, and SLC series.
  • Install and configure specialized intelligent I/O and communication cards on multiple platforms, including Siemens WinCC and Allen Bradley PLC.
  • Understand the operational theory of basic sensing devices such as proximity detectors and encoders.
  • Configure hardware for process control software and develop user-friendly HMI and MMI interfaces.
  • Terminate control wiring and program AC and DC frequency drives.
  • Familiarity with AC and DC motors, frequency drives, stepper motors, and servo controls.
  • Utilize advanced test equipment, including oscilloscopes and power monitoring devices.
  • Develop moderate to advanced software applications for data access and manipulation from central data repositories.
  • Knowledge of basic electrical codes and power distribution systems.
  • Understand digital communication theories and protocols such as Ethernet, Profibus, and RS-232.
  • Manage the timely completion of moderate to complex projects, overseeing various trades and ensuring project milestones are met.
  • Be available for on-call work, including nights and weekends.
  • Collaborate with Plant Operations and Computer Integrated Manufacturing (CIM) to identify and implement process control improvements.
  • Troubleshoot and resolve issues with PLCs, process computers, variable speed drives, and feedback control loops.
  • Lead control system project development, including defining objectives, functional requirements, and project specifications.
  • Design and conduct staging and testing of control systems prior to deployment.
  • Document and implement new control schemes for process enhancements.
  • Create and maintain comprehensive system documentation, including program files and blueprints.
  • Provide training on automation and controls to Maintenance Technicians.
  • Perform additional duties as assigned by the Supervisor.
  • Ensure all equipment is maintained in a safe and operational condition.
  • Utilize hand tools safely and effectively.
  • Maintain cleanliness in the Maintenance area and other workspaces.
  • Enter maintenance data accurately.
  • Adhere to Total Productive Manufacturing (TPM) procedures.
  • Work scheduled days in accordance with the Plant Attendance Policy.
  • Work overtime as necessary.
  • Follow procedures outlined in the Shaw Management System (SMS).
  • Assist Maintenance personnel as required.

QUALIFICATIONS:

  • A four-year degree in Electrical Engineering or Mechatronics Engineering from an accredited institution is preferred.
  • Proficiency in ladder logic and DCS programming at an advanced level is required.
  • Experience with Allen-Bradley's RSView and/or Siemens' WinCC HMI is desirable.
  • Strong understanding of computer control systems in relation to manufacturing processes and product quality.
  • Excellent hardware and networking troubleshooting capabilities.
  • Strong verbal and written communication skills.
  • Ability to convey technical information clearly to various stakeholders.