Senior Mechanical Engineer

4 weeks ago

Pine Brook Montville NJ USA, United States Dynamics ATS Full time
Job Title: Senior Mechanical Engineer

We are seeking a highly skilled Senior Mechanical Engineer to join our team at Dynamics ATS. As a Senior Mechanical Engineer, you will be responsible for the physical design and construction of ruggedized electronics and ruggedized electronics enclosures.

Key Responsibilities:
  • Design and development of ruggedized electronics and electronics enclosures from a blank sheet of paper to meet customer requirements through all phases of product life cycle.
  • Interface with electrical engineers to establish sizing of circuit card assemblies and selection of materials.
  • Ensure accuracy of all relevant drawings/documents on the project, except purely drafting technique issues. This includes tolerance stack-ups.
  • Coordinate the creation of a preliminary bill of material in the business system and verifying its accuracy.
  • Perform, or coordinate and review, preliminary analytical results (Hand calcs and/or FEA).
  • Communicate technical and schedule problems, in a timely manner, to Engineering Manager / Director, Contracts Administrator, and Program Manager when applicable.
  • Disposition non-conforming hardware and assist with correcting production/vendor issues.
  • Lead / Participate in failure investigations of designs as required.
  • Create/Review and Approve processes for assembly, test, and related activities to the development and qualification testing of a design.
  • Interface with internal and external customers to determine product changes needed for applications as a representative of the company.
  • Write technical documents for internal and external customers.
  • Participate in design reviews (internal and external).
Qualifications:
  • B.S. in Mechanical Engineering is required (Advanced technical degree desirable).
  • 5+ years design experience and technical knowledge in mechanical engineering design of electronics packaging preferably in aerospace or defense industry.
  • Ability to solve complex mechanical static & dynamic problems.
  • Works precisely, accurately, and pays close attention to all details.
  • High level of mechanical aptitude and knowledge.
  • Experience in 3D CAD solid modeling and understanding of mechanical design principle (Experience with PTC CREO desirable).
  • Excellent verbal/written communication skills required for multi-faceted interactions with all levels of personnel within the organization, as well as all outside agents, including but not limited to, vendors, suppliers, customers, potential job candidates, etc.
  • Highly computer literate, with MS Office/PC expertise, and demonstrated experience with applicable systems, programs, equipment, etc.
  • Design experience with electronic packaging approaches for defense and aerospace applications including:
    • Design for high shock and high vibration environments.
    • Design for challenging thermal conditions.
    • Innovative techniques for cooling electronics in a high-temperature environment (e.g. phase-change approaches).
    • Knowledge of IPC, WHMA, and NASA specifications for Printed Wiring Boards (PWBs), Circuit Card Assemblies (CCAs), wiring harnesses, and soldering.
    • Knowledge of high voltage / altitude design practices at the board and box-level.
    • Experience designing and testing designs to Mil-Std-810 Environments or similar (Humidity, Salt Fog, Vibration and Shock etc.).
  • Experience with design for manufacturability.
    • Knowledge of machining operations, brazing, and additive manufacturing.
    • Knowledge of PWB and CCA fabrication.
  • Ability to prioritize and manage multiple tasks simultaneously.
  • Experience performing analytical solutions to structural and thermal design problems using closed-form, ANSYS, ABAQUS, and/or CREO Simulate.
  • Must be a US Citizen.
Other Information:
  • Position entails exposure to typical manufacturing (i.e. Machine Shop, Assembly, Testing, etc.) environments inclusive of the appropriate eye, hearing and foot protection (as required).
  • Business office environment requiring use of telephone and personal computer.
  • Work under pressure and overtime when required, in order to meet deadlines.

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