Senior Mechanical Design Engineer

2 days ago


Reston, Virginia, United States Intelliswift Software Full time

Job Summary:

Intelliswift Software is seeking a highly skilled Senior Mechanical Design Engineer to join our team. As a key member of our engineering team, you will be responsible for designing and developing complex mechanical products and systems.

Key Responsibilities:

  • Conceptualize and design parts and assemblies for products, equipment, or systems involving complex mechanical, electrical, and optical components.
  • Generate 3D CAD models and 2D drawings for parts and assemblies using CAD software.
  • Assign tolerances for parts and perform tolerance stack analysis.
  • Identify fabrication methodology for parts and setup instructions for assembly.
  • Perform Design for Manufacturing and Assembly (DFM/DFA) assessments to ensure functionality, reliability, and user experience.
  • Create and maintain Bill of Materials (BOM).
  • Assemble devices in-house for low to medium quantities involving mechanical, electrical, and optical components.
  • Design, fabricate, and assemble fixtures and tooling for experiments and prototype assembly/test.
  • Document and maintain prototype parts inventory.

Requirements:

  • 5+ years of experience working on CAD software, preferably NX.
  • Experience with plastic and metal part design, machining, sheet metal, 3D printing, injection molding, etc.
  • Proficient with CAD software, including NX, Creo, Solidworks, or similar.
  • Knowledge of material properties, such as plastics, metal, adhesive, and/or glass.
  • Hands-on mechanical and electro-mechanical assembly experience, with optical and ESD component assembly and handling experience preferred.

Preferred Skills:

  • Previous experience working in consumer electronics products.
  • Experience working on electro-mechanical or opto-mechanical products.


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