Controls Engineer

2 weeks ago

Westborough, Massachusetts, United States Ascend Elements Full time
Job Title: Controls Engineer

We are seeking a highly skilled Controls Engineer to join our team at Ascend Elements. As a Controls Engineer, you will play a critical role in the design and optimization of our manufacturing facilities, ensuring the efficient and safe production of lithium-ion battery materials.

Key Responsibilities:
  • Provide technical leadership for capital projects, including technical specification and standard creation, vendor selection and qualification, instrumentation and control system design review and approval, FAT, SAT, installation, commissioning, startup, and process optimization.
  • Interface with EPC firms and construction contractors to effectively design and execute plant automation and data management systems.
  • Lead efficiency improvement automation projects in multiple brown and green field sites. Modify and debug process control systems to achieve continuous process optimization and downtime reduction.
  • Interface with R&D team and contractors to implement automation systems of new processes.
  • Work with Quality team on quality control data management.
  • Support the production plant's technical staff to meet plant metrics with robust processes and quality systems based on the APQP tool kit.
  • Lead RCA (Root Cause Analysis) and troubleshooting effort to resolve process controls upset and product quality deviations.
  • Liaise IT team and contractor on providing enterprise production data reporting and analysis to corporate management.
Requirements:
  • 5+ years of experience in controls design, programming, and troubleshooting of industrial manufacturing plant.
  • 3+ years of experience in PLC and Ignition Scada Systems
  • Knowledge of control system design for performance material or similar manufacturing process, and ability to read, interpret and generate engineering drawings and specifications.
  • Experience with Control panel design and low voltage electrical system.
  • Knowledge of Siemens and Allan Bradley programming is a plus.
  • Knowledge of and hands on experience using APQP tools (or equivalent) including FMEA, SPC, and design and process validation as well as Lean and 6 Sigma tools.
  • Effective project management for >$300k capital equipment projects
  • Experience, judgement, and technical knowledge to drive data-based decisions.
  • Skilled user of MS office tools including Word, EXCEL, Outlook, Project, AutoCAD
  • Delta V a plus
  • Written and verbal fluency in English
  • Ability to travel domestically and international.

Ascend Elements is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, or any other characteristic protected by law.

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