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Process Engineer

2 months ago

Pryor, Oklahoma, United States Interplastic Corporation Full time
Job Summary

We are seeking a highly skilled Process Engineer to join our team at Interplastic Corporation. In this role, you will play a key part in continuously improving our batch polyester resin process for our Silmar and CoREZYN brands.

Key Responsibilities
  • Process Improvement: Drive continuous improvement in efficiency, quality, and process optimization by leveraging key performance indicators such as utilization, cycle efficiency, and overall plant efficiency for both reactor and blending operations.
  • Root Cause Analysis: Conduct thorough root cause analysis when plant or equipment issues arise, and implement corrective and preventative actions to avoid reoccurrence.
  • Operational Efficiency: Identify and analyze operational bottlenecks to develop and implement solutions that enhance efficiency, quality, and facility performance.
  • Collaboration: Partner with the manufacturing team to identify and address process inefficiencies, implement standardized procedures, and ensure consistent high-quality production.
  • Process Development: Work with quality/R&D teams to enhance formulas, processes, and quality, as well as scale up for new products and processes.
  • Capital Project Management: Manage $10K to $150K capital projects in conjunction with process improvement activities.
  • Process Safety Management: Assist with leadership of Process Safety Management (PSM) programs.
Requirements
  • Education: Bachelor's degree in chemical or mechanical engineering.
  • Experience: 3+ years prior experience in batch process engineering in a PSM regulated facility.
  • Skills: Experienced in applying continuous improvement programs such as SPC/SQC, Six Sigma, and Lean at a moderate level.
  • Software Proficiency: Proficient in various software including MiniTab, AutoCAD, and Microsoft Office programs.
Competencies
  • Chemical Process Engineering: Sound chemical process engineering skills demonstrated through the use of calculations and modeling to understand processing parameters for design, operations, and improvement.
  • PLC Programming: Knowledge and understanding of PLC programs using Rockwell Automation products and software. FactoryTalk experience a plus.
  • Chemical Process Equipment: Knowledge and understanding of chemical process equipment and technologies, such as reaction, mixing, fluid flow, heat transfer system, instrumentation, and industrial electrical systems.
  • Problem-Solving: Ability to troubleshoot, analyze data, and use quantitative information to drive priority and decision making.
  • Leadership: Demonstrated meeting facilitation and project management skills.
  • Innovation: Proven ability to apply innovative solutions to product design and processes.
  • Communication: Ability to provide leadership for technical and non-technical personnel.
  • Time Management: Ability to manage multiple tasks simultaneously while maintaining a high level of accuracy in all work.
  • Teamwork: Ability to work effectively on own initiative and effectively contribute within a team environment.
  • Process Hazard Analysis: Understanding of process hazard analysis (PHA) methodologies, especially HAZOP & LOPA.