Senior Quality Assurance Engineer

3 days ago


Reston, Virginia, United States QPS Employment Group Full time
Senior Quality Engineer

We are seeking a highly skilled Senior Quality Engineer to support the implementation and maintenance of quality systems within our organization. This role involves working with a range of quality processes, including APQP, PPAP, and ISO 13485/AS9100 compliance, to ensure that all quality requirements are met for both new and existing products.

Key Responsibilities:
  • Develop and maintain quality-related documents, including control plans, visual aids, and work instructions, as part of New Product Introduction.
  • Conduct QA feasibility reviews for new products and prepare Production Part Approval Process (PPAP) packages.
  • Analyze SPC data to optimize manufacturing processes and perform Gage R&R studies.
  • Prepare process validation documentation (OQ-PQ) and create customer Certificates of Conformance (C of C) as required.
  • Collaborate with QA Laboratory and CMM teams to develop or modify programs for automated inspection equipment.
  • Ensure compliance with ISO 13485 & AS9100 standards and customer-specific quality requirements.
  • Apply continuous improvement techniques, including Lean, to enhance manufacturing processes.
Requirements:
  • Strong ability to read and interpret engineering drawings and specifications, with a working knowledge of GD&T standards.
  • Experience with dimensional measurement tools, such as CMMs, optical comparators, vision systems, and calipers.
  • Proven problem-solving skills, including experience leading root cause analysis and decision-making processes.
  • Knowledge of subcontract processes, such as plating, grinding, and heat treating.
  • Proficiency in Microsoft Office, strong documentation skills, and ability to work independently or lead teams.

This is an excellent opportunity for a detail-oriented and organized individual with a passion for quality control and process optimization. If you have the experience and expertise to contribute to a high-quality manufacturing environment, we encourage you to apply.



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