Quality Assurance Manager

2 days ago

Devens, Massachusetts, United States Commonwealth Fusion Systems Full time
Job Title: Quality Assurance Manager

Commonwealth Fusion Systems (CFS) is a pioneering company in the field of fusion energy, aiming to deploy compact fusion power plants to combat climate change. We are seeking an experienced Quality Assurance Manager to oversee the construction quality of SPARC plant systems and tokamak final assembly.

Key Responsibilities:
  • Develop, maintain, and implement Quality Assurance specifications for construction, ensuring alignment with project objectives and overall quality standards.
  • Foster strong collaboration with Engineering and Project Management teams to facilitate the execution of Construction Work packages, guaranteeing the flow-down of QA requirements to subcontractors and adherence throughout the project lifecycle.
  • Review, approve, and enhance Quality Plans, Inspection & Test Plans, and other QA documentation, maintaining compliance with project specifications and applicable regulatory standards.
  • Conduct regular site visits to oversee audits, witness field inspections, and ensure accurate documentation and maintenance of all QC and QA records.
  • Work with the Project Engineering team on the Mechanical Completion process for work packages, verifying quality compliance and supporting timely execution.
  • Provide comprehensive weekly updates on QC activities, report on non-conformance events, and communicate corrective actions to the CFS team and stakeholders.
  • Manage and support contract QA/QC field technicians with daily audit guidance, address quality escalations, and foster a culture of continuous improvement.
  • Analyze inspection data trends to proactively identify and address quality issues, implementing process improvements to enhance construction quality.
  • Ensure timely follow-up and resolution of Non-Conformance Reports (NCRs), minimizing impact on construction schedules.
  • Oversee and ensure the accuracy and accessibility of all QA/QC documentation related to construction, facilitating effective information sharing among project teams.
  • Develop and implement risk management strategies to identify and mitigate potential quality risks throughout the construction process.
  • Ensure compliance with all relevant local, state, and federal regulations and industry standards.
  • Engage with internal and external stakeholders, including regulatory bodies, to maintain transparency and gather feedback for quality improvements.
  • Develop and oversee training programs for QA/QC personnel, ensuring they are equipped with the latest standards, technologies, and methodologies.
  • Manage resources effectively, including personnel and equipment, to uphold quality standards and optimize project efficiency.
  • Utilize advanced technology and tools for quality monitoring and reporting to enhance the accuracy and efficiency of QA/QC processes.
  • Directly manage the contract field QC workforce, FTEs, and provide indirect oversight of other QC Technicians when they are assigned to the plant.
Requirements:
  • Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a closely related technical field.
  • Proven experience leading quality assurance and control in plant system construction, with at least two successful projects.
  • Sound working knowledge of construction methodologies, including the integration of complex mechanical, electrical, and control systems, as well as the management of changes, mechanical completions, non-conformities, and punch lists.
  • Strong project management skills with the ability to prioritize and manage multiple tasks.
  • Excellent communication and interpersonal skills to interact effectively with all levels of the organization and external stakeholders.
  • Proficient in quality management systems and relevant software tools.
  • Ability to interpret engineering drawings and specifications.
  • Knowledge of relevant codes and standards in the nuclear or energy sector.
Additional Experience and/or Qualifications:
  • Experience with Welding Process and Nondestructive Testing.
  • Experience with assembly of large metallic components.
  • Experience with field testing operations.
  • Experience with Commissioning and Validation activities.

CFS team members thrive in a fast-paced, dynamic environment and have demonstrated exceptional results through a range of different pursuits. We all tightly align with our company values of integrity, execution, impact, and self-critique. As we grow, we are looking to add talented people who are mission-driven and bring diverse perspectives and new ways of solving problems.

We deeply value diversity and are an equal opportunity employer by choice. We consider all qualified applicants equally for employment. We do not discriminate on the basis of race, color, national origin, ancestry, citizenship status, protected veteran status, religion, physical or mental disability, marital status, sex, sexual orientation, gender identity or expression, age, or any other basis protected by law, ordinance, or regulation.

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