Quality Assurance Director
3 weeks ago
The Senior Quality Control Manager will be responsible for developing, maintaining, and enforcing quality control standards and measures for fabrication within the organization. This role will apply proven analytical and problem-solving skills to help support fabrication processes through careful analysis to maximize the benefit of fabrication/welding practices.
ESSENTIAL DUTIES AND RESPONSIBILITIES:
- Lead the enforcement of quality assurance measures and testing standards for new applications, current processes, and/or enhancement to existing applications throughout the bidding, detailing, and fabrication/coating process.
- Ensure that quality measures comply with regulatory standards, industry standards, project specifications, and accepted best practices.
- Review new projects prior to implementation for effective and efficient fabrication and welding process to ensure QC is aware of all requirements and all processes are ready.
- Participate in Project and QC meetings.
- Assist with client inspections and third-party inspectors to ensure compliance with quality requirements as well as time frames are coordinated.
- Explore and develop welding/fabrication processes, practices, and guidelines for new and existing technologies.
- Direct and manage QC Managers for all facilities to meet quality goals and production requirements as well as individual developmental needs.
- Monitor Non-Conforming Report issues (internal and external) in product fabrication, welding processes as well as ensure compliance with internal QA manuals and clients projects requirements.
- Apply and develop established metrics to determine the readiness, quality, and operability of processes, equipment, and personnel.
- Create and communicate test, audit plans, manuals, and guidelines that will determine optimal QA performance according to specifications; revise as needed, maintaining all documents and enforcing document control.
- Actively participate in required Safety meetings.
- Manage and develop QC inspectors (including paint inspectors at plants with painting programs).
- Plan and conduct performance appraisals of QC inspectors; coordinate and administer training, promotions, and disciplinary action when necessary.
- Develop, coach, and mentor QC inspectors.
- Ensure:
- Inspections are planned and performed in a timely manner in accordance with applicable code and in accordance with customer contract requirements.
- Tools and equipment are properly calibrated, documented controlled, and maintained.
- Staff maintains proper documentation of materials and processes.
- Coordinate in-house inspectors and outside testing services.
- Train QC and production personnel on quality-related topics.
- Primary point of contact at plant level for outside quality auditors and inspectors.
- Assign and Audit Lead QC Inspector for fracture-critical work and other critical projects.
- At least 5 years' experience in a major fabrication industry.
- At least 2 years' inspection experience in a major steel fabrication or erection company.
- AWS Certified Welding Inspector.
- Coordinate day-to-day with Shop Superintendents, Operations Managers, QC, and Project Managers to support their functions.
- Reports to Corporate QA Manager.
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