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Quality Assurance Specialist
2 months ago
Position Summary
The Quality Assurance Specialist is responsible for conducting thorough inspections within designated production areas. This role involves collecting and analyzing samples, documenting findings, and reporting any discrepancies from established quality standards. The specialist ensures that products comply with Hazard Analysis Critical Control Points (HACCP) critical limits and Critical Quality (CQ) parameters.
Key Responsibilities
Core Duties
- Conduct routine chemical analyses on various samples, including syrups, brines, raw materials, in-process items, and finished goods.
- Assess products for physical imperfections and confirm that these do not surpass specified limits.
- Perform pH evaluations on in-process and equilibrated samples, ensuring compliance with HACCP critical pH limits and calibrating equipment as necessary.
- Utilize measurement techniques and sound judgment to verify that products meet expected specifications regarding appearance, volume, spice levels, and other criteria.
- Execute tests on closures to ensure they meet established standards.
- Calibrate thermometers utilized in production processes.
- Conduct inspections for glass breakage on production lines when incidents occur.
- Verify blancher temperatures and salt concentrations.
- Inspect packaging of finished products for defects, including incorrect labeling, capping issues, and product inconsistencies.
- Adhere to established protocols for holding products that do not meet quality standards.
- Monitor Critical Quality Points (CQP) and take necessary actions when limits are exceeded.
- Ensure all testing results align with specifications and respond appropriately to any out-of-range samples.
- Conduct taste evaluations on finished product samples.
- Complete required documentation for quality control and production schedules.
- Input data for in-process and finished products into the PreSage data management system.
- Maintain and assess quality control fermentation samples.
- Effectively communicate any issues to manufacturing and quality control management.
- Collaborate effectively within a team environment and be prepared to cover various departmental areas as needed.
- Maintain a clean and organized workspace.
- Comply with safety regulations and company policies.
Additional Responsibilities
- Engage in training sessions, employee meetings, committees, and project teams as required.
- Receive and execute written and verbal instructions related to job tasks and perform additional duties as assigned by the supervisor.
Qualifications
Knowledge, Skills, and Abilities
A high school diploma is required, along with additional training. Proficiency in reading, writing, and speaking English is essential. Basic math skills, including addition, subtraction, multiplication, division, and fractions, are necessary for job functions. The ability to follow directions and complete special projects as directed by management is crucial.
Supervisory Role
This position does not involve supervisory responsibilities.
Equipment and Tools
Utilizes various tools and equipment, including scales, vacuum gauges, thermometers, salometers, Baume scales, refractometers, rulers, pH meters, graduated cylinders, pans, strainers, knives, spatulas, and calculators.
Physical Requirements
- Stooping: Bending the body downward and forward, requiring the use of lower extremities and back muscles.
- Reaching: Extending hands and arms in various directions.
- Standing: Sustained periods of standing are required.
- Walking: Moving about on foot to complete tasks, including long distances between work sites.
- Lifting: Raising objects from lower to higher positions or moving objects horizontally, necessitating substantial use of upper extremities and back muscles.
- Grasping: Applying pressure to objects with fingers and palms.
- Talking: Communicating ideas verbally, requiring clear and accurate expression of detailed instructions.
- Hearing: Ability to perceive sounds at normal speaking levels, receiving detailed information through oral communication.
- Medium Work: Exerting up to 50 pounds of force occasionally, up to 20 pounds frequently, and up to 10 pounds constantly to move objects.
- Visual Acuity: Close visual acuity is required for tasks such as data analysis, reading, visual inspection, and operation of machinery.
Work Environment
This position is primarily indoors, subject to moderate seasonal temperature variations and occasional wet conditions. Exposure to fumes from various sources, including machinery and product ingredients, is possible. Personal protective equipment, such as earplugs, gloves, smocks, and safety glasses, is required in certain areas. Additional protective gear may include head and beard covers, with potential exposure to steam from production processes.
