Senior Mechanical Reliability Engineer, Megapack
2 weeks ago
We are seeking a highly skilled Senior Mechanical Reliability Engineer to join our team at Tesla, focusing on the Megapack. As a key member of our reliability team, you will play a critical role in designing and ensuring the reliability of our industrial energy storage systems.
Responsibilities- Facilitate Design FMEA Sessions: Collaborate with cross-functional teams to identify and mitigate risks, drive reliable design choices, and inform validation testing.
- Set and Communicate Reliability Requirements: Establish and communicate reliability targets for site, product, subsystem, and components.
- Define Reliability Test Plans: Develop test plans, design test conditions, set test duration, and sample size based on physics of failure modeling and accelerated life testing principles.
- Analyze Lab and Field Data: Investigate reliability trends, forecast reliability estimates using statistical analysis, and recommend design improvements.
- Communicate and Drive Test Plans: Effectively communicate test plans, results, learnings, and recommendations to various stakeholders within the organization.
- Closely Collaborate with Cross-Functional Teams: Work closely with test, reliability data science, design, architecture modeling, service, and quality teams to identify potential reliability issues and drive corrective actions.
- Research Failure Mechanisms: Investigate failure mechanisms to build more robust validation plans and influence design choices.
- Drive Reliability Assessments: Conduct reliability assessments in product design reviews and clearly communicate risk at each phase of product development and for released products.
- Influence Supplier Selection: Provide clear guidance on reliability requirements and demonstration to suppliers.
- Facilitate Failure Analysis: Investigate root causes of failures occurring during product development phases.
- Provide Reliability Design Guidelines: Develop and apply reliability lessons learned to enable continuous improvement.
- Bachelor's Degree in Mechanical Engineering or a related field
- Five years of experience in a Reliability Engineering role or equivalent experience
- Understanding of accelerated testing methods, governing equations, and physics of failure for different failure mechanisms
- Understanding of applied statistics and reliability statistics (Weibull distribution, Maximum Likelihood Estimation, Bayesian methods, Monte Carlo analysis, etc.)
- Understanding of Accelerated Degradation modeling and reliability prediction methods
- Knowledge of material degradation mechanisms and their impact on mechanical performance
- Experience analyzing test results and interpreting reliability insights
- Knowledge of reliability growth techniques, such as Crow-AMSAA and Crow Extended
- Knowledge of the ReliaSoft Synthesis Platform, including Weibull++, BlockSim, ALTA, RGA, and xFMEA
- Working knowledge of failure analysis techniques such as optical microscopy, SEM (Scanning Electron Microscopy), CSAM (Confocal Scanning Acoustic Microscopy), X-ray, cross-sectioning, and EDX
- Working knowledge of programming languages, preferably Python or Matlab
As a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Aetna PPO and HSA plans
- Family-building, fertility, adoption, and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans
- Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- LGBTQ+ care concierge services
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D, short-term and long-term disability insurance
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions), and Paid Holidays
- Back-up childcare and parenting support resources
Additionally, you may choose to enroll in the following voluntary benefits:
- Critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
The expected compensation for this role is $84,000 - $222,000/annual salary + cash and stock awards + benefits. Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience.
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