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Thermal Coating Specialist

2 months ago

Green Bay, Wisconsin, United States Next Level Strategies Full time
Job Overview

Position Type: Regular, Full-Time, Exempt

Reporting To: Founder, CTO

Salary Range: $32 to $48/hour, based on experience

Work Environment: On-site


Role Summary:

The role of the Plasma Coating Technician is pivotal within the manufacturing and engineering sectors, concentrating on the application of plasma spray coatings to a variety of substrates. This process utilizes plasma arc technology to melt and project materials onto surfaces, significantly improving their durability, resistance to corrosion, and thermal characteristics.


Key Responsibilities:
  • Equipment Operation: Manage plasma spray machinery to apply coatings to components in accordance with established specifications and quality benchmarks.
  • Material Preparation: Prepare and handle spray materials including powders, rods, wires, and gases for the coating process. This may involve cleaning, masking, grit blasting, and de-masking.
  • Inspection: Conduct visual inspections for surface defects and dimensional checks using precision instruments such as micrometers and calipers.
  • Process Oversight: Monitor and fine-tune spraying parameters (e.g., temperature, velocity, feed rate) to ensure uniform and high-quality coatings. Engage in ongoing process improvement initiatives.
  • Quality Assurance: Evaluate coated surfaces for adherence, thickness, porosity, and other quality metrics. Execute post-spray inspections and assessments.
  • Maintenance Duties: Carry out routine maintenance and troubleshooting of plasma spray equipment to guarantee optimal functionality and safety, adhering to service manuals.
  • Safety Compliance: Follow safety protocols and guidelines, particularly regarding hazardous materials, and utilize appropriate personal protective equipment (PPE). Report any unsafe conditions immediately.
  • Documentation: Keep precise records of spraying activities, including process parameters, materials utilized, and quality inspection outcomes.
  • Team Collaboration: Work in conjunction with other teams to achieve project deadlines and quality standards. Participate in cross-training with fellow Plasma Coating Technicians and adapt to various production assignments.

Required Knowledge, Skills, and Abilities:
  • Experience: A minimum of two years in applying thermal spray coatings (plasma, wire).
  • Skills:
    • Proficient in using precision measuring tools.
    • Ability to interpret and follow technical plans and instructions for plasma spray, HVOF, and wire arc spray applications.
    • Capability to understand and execute requirements from service manuals.
    • Ability to read and interpret blueprints (Metric).
    • Strong attention to detail with a focus on quality inspections.
    • Problem-solving aptitude and troubleshooting skills for equipment issues.
    • Proficient in reading and writing in English.

Preferred Knowledge, Skills, and Abilities:
  • Experience with operating robotic arms, potentially FANUC or ABB models.

Next Level Strategies is an Equal Opportunity Employer. We do not discriminate based on race, religion, color, sex, gender identity, sexual orientation, age, non-disqualifying physical or mental disability, national origin, veteran status, or any other legally protected basis. All employment decisions are made based on qualifications, merit, and business needs.

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