Process Optimization Engineer

4 weeks ago


Baltimore, Maryland, United States USALCO Full time

The Senior Process Engineer at USALCO is a highly skilled professional responsible for driving continuous economic mechanical and process improvements. This individual primarily assists the Engineering Department while also supporting and responding to requests from the Operations Quality and Sales Divisions. Projects can range from pilot scale testing to new plant design and construction, with a focus on safety, product quality, and process efficiency.

Key Responsibilities:

  • Maintain and optimize overall process capability and capacity.
  • Create mass and thermal balances quickly and thoroughly for existing and new chemical processes.
  • Prepare scopes and budgets for projects and ensure their completion within cost constraints, appropriate timelines, and safety requirements.
  • Develop and support relationships with contractors, vendors, local and state regulatory agencies, building permit agencies, or others to implement projects effectively and efficiently.
  • Design and update process flow diagrams, P&IDs, and equipment sizing.
  • Develop calculations, procedures, reports, and equipment designs for projects.
  • Pilot design, build, and manage/oversee new projects.
  • Identify, develop, implement, and provide technical resources and guidance to assure completion of approved cost reduction and quality improvement projects.
  • Support troubleshooting long-term process/production issues.
  • Ensure usage of process-related best practices and standards using RCA, MOC, and Hazard Analysis Review standards.
  • Participate in safety programs and initiatives.
  • Ensure that manufacturing processes implemented meet safety standards and requirements.
  • Lead process control variation reduction and waste reduction projects.
  • Lead new product introduction, scale-up, and new process startup and commissioning.
  • Conduct commissioning and startup activities.
  • Participate in plant inspections and walkthroughs.
  • Assist engineers with project support and staff augmentation.
  • Assist with Front-End Loading (FEL) for future projects.

Requirements:

  • Bachelor's degree in Chemical Engineering.
  • 10 years of relevant experience in process design engineering.
  • Demonstrated ability to work independently on multilevel projects.
  • Ability to work across multidisciplinary teams to accomplish complex and dynamic goals.
  • Ability to effectively navigate CAD, Excel, and other software applications as required.
  • Ability to travel to support projects and plant operations.
  • Ability to work with and use chemical process equipment, including instruments, pumps, mixers, control systems, and other components involved in industrial processes.
  • Hands-on work ethic.

Essential Functions:

The ability to travel domestically 25%.


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